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COMPETITIVENESS SCHEME
A COMPONENT OF NATIONAL MANUFACTURING
COMPETITIVENESS PROGRAMME
A BUSINESS INITIATIVE BY O/O D.C. MSME, MINISTRY OF
MSMES
Increasing Productivity
A systematic approach
to identifying and
eliminating waste (nonvalue-added activities)
through continuous
improvement by flowing
the product at the pull
of the customer in
pursuit of perfection.
WHAT IS LEAN???
COMPETITIVE
SCHEME
Kaizen
Blitz or
Rapid
Improve
ment
Process
5s
Single
Minutes
Exchang
e of Dies
TPM
Poka
Yoke or
Mistake
Proofing
Visual
Control
LEA
N
TOO
LS
Standard
Operatin
g
Procedur
es (SOPs)
Just in
Time (JIT)
Cellular
Layout
Value
Stream
Mapping
KANBAN
System
FORMATION OF CLUSTER
Mini Cluster is a group of preferably 10 MSMEs located within an identifiable and as far as practicable,
contiguous area and manufacturing same/ similar products.
MINI CLUSTER
The cluster form SPECIAL PURPOSE VEHICLE (SPV) ; The MSMEs would be required to sign a MoU among
themselves.
FORMATION OF Appointment of a nodal officer amongst them to be the authorized signatory and single point of contact.
SPV
SELECTION OF
LMC
FUNDING PATTERN
Each Cluster Total Project Cost is Rs.36Lac. (80% to be funded by
Goverenment & 20% by SPV).
Rs. 28.8 Lac will be paid by the Govt. and Rs. 7.2 Lac will be paid by the
Cluster.
Each Manufacturing Unit will have to pay Approx.Rs. 72000/- over 18
months i.e. Rs 4000/- per month.
IMPLEMENTATION PERIOD
The implementation Period will be maximum 18 months in each Mini Cluster to complete
Diagnostic Study Report , implement the action plan, , verify the incremental stages,
submission of final reports.
Performance of Implementation of LM Techniques will be divided in to 5 Milestones
1st Miles Stone Completion of Cluster Specific Diagnostic Study Report (DSR). DSR
includes
Existing Status ( 5s, workspace management, Safety, health, energy conservation,
Single Minutes of Exchange of Dies, TPM, Reduction in inventory, Organization
Structure, Layout , process of Manufacture, visual base line survey, identification of 7
wastes, inventory practices, top chronic problems etc.)
Time Bound targets for achieving Incremental Improvements. Paramters are rated on a
scale of 1- 10.
Phase wise Action Plan.
Qualitative , Quantitative, monetary benefits likely to be achieved
2nd, 3rd, 4th and 5th Milestones Incremental Improvements to next stage on the scale
of 1 -10.