Académique Documents
Professionnel Documents
Culture Documents
Some references
Footnote
During the 1950 & 60s
in the US Auto companies
Ford GM Chrysler
American Motors
Packard
Routinely shutdown for the month of August for
change over.
Laid everyone off, while they changed over
to the new model dies (doors, fenders, hoods)
A progression of improvements
SDED - Single day exchange of
dies
SHED - Single hour exchange of
dies
SDED - Single ten minutes
exchange of dies
SMED - Single minute exchange of
dies
1
Preliminary
Three stages of SMED
Internal
:Prelimina
ry
& external
setup not
separated
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s
1
Preliminary
Three stages of SMED
Internal
Preliminar
y
& external
setup not
separated
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s
1
Preliminary
Three stages of SMED
Internal
Preliminar
y
& external
setup not
separated
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s
PREPARATION
1. A checklist lists everything required
to setup the next operation
Tools
Specifications
Workers required
Proper values for
the operation
conditions such as
temperature,
pressure, feed, and
current
1. Use a checklist so
you dont have to
chase after things
Items for the next
setup are checked
off as you get them
while the machine
running
So it is an external
setup
Example: PREPARING
Get everything required
Everything needed to run the job
Staged and ready
ER crash cart
http://www.bing.com/videos/se
arch?
q=crash+cart&view=detail&mid
=CB1E44FA2DA76F0A85D4C
B1E44FA2DA76F0A85D4&first
=0
1
Preliminary
Three stages of SMED
Internal
Preliminar
y
& external
setup not
separated
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s
Elastic bandage
manufacturer
(video-later)
1
Preliminary
Three stages of SMED
Internal
Preliminar
y
& external
setup not
separated
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s
The V shaped
notches in the jigs
match exactly
improvement
30 minutes
For a small press, large dies were
difficult to position
Most of the weight came from the
shanks
The first step was to eliminate the
shanks
improvement
30 minutes
For a small press, large dies were
difficult to position
Most of the weight came from the
shanks
The first step was to eliminate the
shanks
Before
Before
After
improvement
improvement
30 minutes
25 seconds.
Adding the swivel locks
completed the improvement
1
Preliminary
Three stages of SMED
Internal
Preliminar
y
& external
setup not
separated
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s
Streamlining examples
One turn functional clamping methods
C-shaped washer
One turn time
saving motions.
Preliminary
Three stages
Internal
Preliminar
y
& external
setup not
separated
of SMED
Separate
internal
and
external
setup
Convert
internal
setup to
external
setup
Stream
line all
aspects of
setup
operation
s