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Rotary Screw Compressors/ ASD

Rotary Screw Compressors

ASD Series

KAESER Kompressoren / www.kaeser.com / Page 1

Rotary Screw Compressors/ ASD

1. Design features - ASD


1:1 direct drive
Radial fan
Cooling air inlet horizontal, directly through the
cooler

Vertical cooling air outlet exhausts


air upwards

One cooling outlet


No contamination of the units interior
Optimised motor cooling via direct intake
from ambient surroundings

Optimised compressed air inlet direct


intake from ambient surroundings

Suitable for a door width of 1000 mm

KAESER Kompressoren / www.kaeser.com / Page 3

Rotary Screw Compressors/ ASD

1. Design features ASD T


Energy saving control
(Pre-selectable dryer control via SIGMA CONTROL)

With centrifugal separator


(Condensate pre-separation)

Stainless steel compressed air line


between the compressor and the dryer

Two ECO DRAINs (standard)


For safe and efficient
condensate drainage

Stainless-steel plate heat exchangers


Minimal pressure loss

Dryer in separate housing

Consequently shielded from


radiated heat
KAESER Kompressoren / www.kaeser.com / Page 4

Rotary Screw Compressors/ ASD

2. Performance data 8 bar

ASD 32

ASD 37

ASD 47

ASD 57

Pressure

bar

FAD (8 bar)

m/min

3,15

3,90

4,55

5,50

Rated power

kW

18,5

22

25

30

Eff.electr.power input
(8 bar)

kW

21,2

25,7

30,9

37,1

Specific power (8 bar)

kW/m/min

6,75

6,58

6,79

6,74

Airend speed

1/min

2940

2945

2945

2945

Delta T compressed air

Final oil carry-over

mg/m

<1

<1

<1

<1

Oil filling quantity

Liter

16

16

16

16

Sound level

dB(A)

65

66

66

69

Dimensions wxdxh

mm

1350 x 921 x 1505

1350 x 921 x 1505

1350 x 921 x 1505

1350 x 921 x 1505

Footprint

1,24

1,24

1,24

1,24

Weight

kg

580

655

665

720

KAESER Kompressoren / www.kaeser.com / Page 6

Rotary Screw Compressors/ ASD

2. Performance data 11 bar


ASD 37

ASD 47

ASD 57

11

11

11

11

Pressure

bar

FAD (10 bar)

m/min

2,72

3,12

3,84

4,44

Rated power

kW

18,5

22

25

30

Eff.electr.power input
(10 bar)

kW

20,1

23,9

28,7

34,1

7,4

7,67

7,49

7,67

2940

2945

2945

2945

Specific power (10 bar) kW/m/min


Airend speed

1/min

Delta T compressed air K

ASD 32

Final oil carry-over

mg/m

<1

<1

<1

<1

Oil filling quantity

Liter

16

16

16

16

Sound level

dB(A)

65

66

66

69

Dimensions wxdxh

mm

1350 x 921 x 1505

1350 x 921 x 1505

1350 x 921 x 1505

1350 x 921 x 1505

Footprint

1,24

1,24

1,24

1,24

Weight

kg

580

655

665

720

KAESER Kompressoren / www.kaeser.com / Page 7

Rotary Screw Compressors/ ASD

2. Performance data 15 bar


ASD 37

ASD 47

ASD 57

15

15

15

15

Pressure

bar

FAD (13 bar)

m/min

2,09

2,65

2,99

3,67

Rated power

kW

18,5

22

25

30

Eff.electr.power input
(13 bar)

kW

19,7

23,2

27,5

32,6

Specific power (13 bar) kW/m/min

9,42

8,74

9,2

8,88

Airend speed

2940

2945

2945

2945

1/min

Delta T compressed air K

ASD 32

Final oil carry-over

mg/m

<1

<1

<1

<1

Oil filling quantity

Liter

16

16

16

16

Sound level

dB(A)

65

66

66

69

Dimensions wxdxh

mm

1350 x 921 x 1505

1350 x 921 x 1505

1350 x 921 x 1505

1350 x 921 x 1505

Footprint

1,24

1,24

1,24

1,24

Weight

kg

580

655

665

720

KAESER Kompressoren / www.kaeser.com / Page 8

Rotary Screw Compressors/ ASD

2. Performance data 8 bar

ASD 32 T -> ASD 57 T


ASD 32 T

ASD 37 T

ASD 47 T

ASD 57 T

Pressure

bar

FAD (8 bar)

m/min

3,15

3,90

4,55

5,50

Rated power

kW

18,5

22

25

30

Eff.electr.power input
(8 bar)

kW

21,8

26,2

31,7

37,9

Specific power (8 bar)

kW/m/min

6,92

6,72

6,97

6,89

Airend speed

1/min

2940

2945

2945

2945

Delta T compressed air

Final oil carry-over

mg/m

<1

<1

<1

<1

Oil filling quantity

Liter

16

16

16

16

Sound level

dB(A)

65

66

66

69

Dimensions wxdxh

mm

1850 x 921 x 1505

1850 x 921 x 1505

1850 x 921 x 1505

1850 x 921 x 1505

Footprint

1,7

1,7

1,7

1,7

Weight

kg

740

820

830

890

KAESER Kompressoren / www.kaeser.com / Page 9

Rotary Screw Compressors/ ASD

2. Performance data 11 bar


ASD 32 T -> ASD 57 T
ASD 37 T

ASD 47 T

ASD 57 T

11

11

11

11

Pressure

bar

FAD (10 bar)

m/min

2,72

3,12

3,84

4,44

Rated power

kW

18,5

22

25

30

Eff.electr.power input
(10 bar)

kW

20,6

24,4

29,2

34,9

Specific power (10 bar) kW/m/min

7,57

7,82

7,60

7,86

Airend speed

2940

2945

2945

2945

1/min

Delta T compressed air K

ASD 32 T

Final oil carry-over

mg/m

<1

<1

<1

<1

Oil filling quantity

Liter

16

16

16

16

Sound level

dB(A)

65

66

66

69

Dimensions wxdxh

mm

1850 x 921 x 1505

1850 x 921 x 1505

1850 x 921 x 1505

1850 x 921 x 1505

Footprint

1,7

1,7

1,7

1,7

Weight

kg

740

820

830

890

KAESER Kompressoren / www.kaeser.com / Page 10

Rotary Screw Compressors/ ASD

2. Performance data 15 bar


ASD 32 T -> ASD 57 T
ASD 37 T

ASD 47 T

ASD 57 T

15

15

15

15

Pressure

bar

FAD (13 bar)

m/min

2,09

2,65

2,99

3,67

Rated power

kW

18,5

22

25

30

Eff.electr.power input
(13 bar)

kW

20,2

23,7

28

33,1

Specific power (13 bar) kW/m/min

9,67

8,94

9,36

9,02

Airend speed

2940

2945

2945

2945

1/min

Delta T compressed air K

ASD 32 T

Final oil carry-over

mg/m

<1

<1

<1

<1

Oil filling quantity

Liter

16

16

16

16

Sound level

dB(A)

65

66

66

69

Dimensions wxdxh

mm

1850 x 921 x 1505

1850 x 921 x 1505

1850 x 921 x 1505

1850 x 921 x 1505

Footprint

1,7

1,7

1,7

1,7

Weight

kg

740

820

830

890

KAESER Kompressoren / www.kaeser.com / Page 11

Rotary Screw Compressors/ ASD

3. Models

ASD 32

ASD 32 T

ASD 32 SFC

ASD 32 T SFC

ASD 37

ASD 37 T

ASD 37 SFC

ASD 37 T SFC

ASD 47

ASD 47 T

ASD 47 SFC

ASD 47 T SFC

ASD 57

ASD 57 T

KAESER Kompressoren / www.kaeser.com / Page 13

Separate presentation for SFC


models

Rotary Screw Compressors/ ASD

4. Advantages
SIGMA PROFILE airends
Save up to 15% energy compared with conventional
rotary screw compressor rotor profiles

One-to-one drive: Ultimate efficiency


No transmission losses
Low speeds
Longer lifetime
Reduced service costs

KAESER Kompressoren / www.kaeser.com / Page 15

Rotary Screw Compressors/ ASD

4. Advantages
Powerful radial fan
Lower energy demand
Impressive cooling efficiency
Low compressed air outlet temperatures
High residual thrust

Innovative cooling system


Service-friendly
Efficient
Lower installation costs for cooling air ducts
Low compressed air outlet temperatures

KAESER Kompressoren / www.kaeser.com / Page 16

Rotary Screw Compressors/ ASD

4. Advantages
Optimised oil separation system
Minimal aerosol content (< 1mg/m)
Enhanced air quality
Reduced service costs for downstream air
treatment components

SIGMA CONTROL
Tough industrial PC with update capability
Significant energy savings through efficient
control modes

KAESER Kompressoren / www.kaeser.com / Page 17

Rotary Screw Compressors/ ASD

4. Advantages
Easy mantenance from the front
= Low service costs
* Simple fluid changes
* Air filter can be changed from the front
* Oil separator cartridge can be changed both from front
and rear of the unit
* Fluid level indicator visible from the front and rear
* Cooling air flow from outside to inside contamination build up easily brushed off
* Special air filter cartridge: protection from use of
non OEM components

Cooling fluid and fluid filter

Long service intervals


Low service costs
Glass fibre fluid filter: high contaminant capacity Capacity Ensures maximum system reliability
KAESER Kompressoren / www.kaeser.com / Page 18

Rotary Screw Compressors/ ASD

4. Advantages
Quieter than quiet
Optimal silencing without influencing cooling efficiency

Sound pressure level of only 65 69 dB(A)

KAESER Kompressoren / www.kaeser.com / Page 19

Rotary Screw Compressors/ ASD

5. Customer value
Energy saving
Energy costs account for over 70% of total
compressed air costs
This equates to energy costs of 12,500 /year (0,12/kWh) for an installed
compressor power of 30 kW comp.air consumption m/year 900,000 3000
operating hours/year

Kaeser ASD units can achieve annual savings of up to 15 % (= approx 2000)


compared with conventional compressors (even more as a replacement for an old
reciprocating compressor
KAESER cooling concept, low Delta T = additional energy savings from
downstream compressed air treatment components

Weigh-up the advantages Its worth it!


KAESER Kompressoren / www.kaeser.com / Page 21

Rotary Screw Compressors/ ASD

5. Customer value
Low service costs Maximum availability

External facing cooler, easy to clean =


Reduced service costs
Super-quiet operation =
Can be installed directly within the working environment
Enhanced compressed air quality, energy savings for refrigeration dryer
Powerful radial fan =
Quieter, more efficient, lower compressed air discharge temperatures

Service friendly with enhanced maintenance access =


Reduced service costs

KAESER Kompressoren / www.kaeser.com / Page 22

Rotary
Screw Compressors/comparison
ASD
6. Competitive

Comparison with Atlas Copco GA 18+/22+/26+/30+ at 7.5 bar


ASD 32

GA 18+

ASD 37

GA 22+

ASD 47

GA 26+

ASD 57

GA 30+

GA 30

7,5

7,5

7,5

7,5

7,5

Pressure

bar

FAD (7,5 bar)

m/min

3,16

3,49

3,90

4,10

4,57

4,79

5,51

5,75

5,4

Rated power

kW

18,5

18

22

22

25

26

30

30

30

Eff.electr.power
input (7,5 bar)

kW

20,5

22,9

24,9

26,8

30

31,5

36

38

36,2

Specific power
(7,5 bar)

kW/m/min

6,5

6,56

6,39

6,54

6,56

6,58

6,54

6,61

6,70

+1%

+ 2,5 %

% spec.
disadvantage
Airend speed

+ 1%
1/min

Delta T compressed
air
K

+ 2,3 %

+ 0,3 %

2940

4552

2945

5336

2945

6240

2945

2873

6986

10

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh mm

65
1350 x 921 x
1505

66
66
66
66
67
69
65
68
1255 x 692 x 1350 x 921 x 1255 x 695 x 1350 x 921 x 1255 x 862 x 1350 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

Footprint

1,24

0,87

1,24

0,87

1,24

1,08

1,24

1,21

1,08

Weight

kg

580

466

655

455

665

525

720

760

540

KAESER Kompressoren / www.kaeser.com / Page 24

6. Competitive comparison

Rotary Screw Compressors/ ASD

Comparison with Atlas Copco GA 18+/22+/26+/30+ at 8 bar


ASD 32

GA 18+

ASD 37

GA 22+

ASD 47

GA 26+

ASD 57

GA 30+

GA 30

BSD 62

8,5

8,5

8,5

8,5

Pressure

bar

FAD (8 bar)

m/min

3,15

3,26

3,9

3,87

4,55

4,57

5,5

5,58

5,18

5,64

Rated power

kW

18,5

18

22

22

25

26

30

30

30

30

Eff.electr.power
input (8 bar)

kW

21,2

22,5

25,7

26,4

30,9

31,1

37,1

36,9

36

36,6

Specific power
(8 bar)

kW/m/min

6,75

6,9

6,58

6,82

6,79

6,81

6,74

6,61

6,95

6,49

- 1,9 %

+ 3,1 %

% spec.
disadvantage

+ 2,2 %

+ 3,6 %

+ 0,3 %

2940

4268

2945

5040

2945

6002

2945

2715

6717

2960

10

Final oil carry-over mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

<2

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

26

Sound level

dB(A)

65

66

66

66

66

67

69

65

68

68
1530 x
1005 x
1700

Airend speed

1/min

Delta T
compressed air

Dimensions wxdxh mm

1350 x 921 x 1255 x 692 x 1350 x 921 1255 x 695 1350 x 921 1255 x 862 1350 x 921 1395 x 865 1255 x 862
1505
1475
x 1505
x 1475
x 1505
x 1475
x 1505
x 1625
x 1475

Footprint

1,24

0,87

1,24

0,87

1,24

1,08

1,24

1,21

1,08

1,54

Weight

kg

580

466

655

455

665

525

720

760

540

980

KAESER Kompressoren / www.kaeser.com / Page 25

6. Competitive comparison

Rotary Screw Compressors/ ASD

Comparison with Atlas Copco GA 18+/22+/26+/30+ at 10 bar


ASD 32

GA 18+

ASD 37

GA 22+

ASD 47

GA 26+

ASD 57

GA 30+

GA 30

11

10

11

10

11

10

11

10

10

Pressure

bar

FAD (10 bar)

m/min

2,72

2,92

3,12

3,49

3,84

4,16

4,44

4,79

4,79

Rated power

kW

18,5

18

22

22

25

26

30

30

30

Eff.electr.power
input (10 bar)

kW

20,1

22,7

23,9

26,6

28,7

31,5

34,1

37,2

36,6

Specific power
(10 bar)

kW/m/min

7,4

7,77

7,67

7,62

7,49

7,57

7,67

7,77

7,64

+ 1,3 %

- 0,4 %

% spec.
disadvantage
Airend speed

+5%
1/min

Delta T compressed
air
K

- 0,7 %

+ 1%

2940

3859

2945

4552

2945

5424

2945

2349

6262

10

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh mm

65
1350 x 921 x
1505

66
66
66
66
67
69
65
68
1255 x 692 x 1350 x 921 x 1255 x 695 x 1350 x 921 x 1255 x 862 x 1350 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

Footprint

1,24

0,87

1,24

0,87

1,24

1,08

1,24

1,21

1,08

Weight

kg

580

466

655

455

665

525

720

790

540

KAESER Kompressoren / www.kaeser.com / Page 26

6. Competitive comparison

Rotary Screw Compressors/ ASD

Comparison with Atlas Copco GA 18+/22+/26+/30+ at 13 bar


ASD 32

GA 18+

ASD 37

GA 22+

ASD 47

GA 26+

ASD 57

GA 30+

GA 30

15

13

15

13

15

13

15

13

13

Pressure

bar

FAD (13 bar)

m/min

2,09

2,47

2,65

3,04

2,99

3,61

3,67

3,89

4,12

Rated power

kW

18,5

18

22

22

25

26

30

30

30

Eff.electr.power
input (13 bar)

kW

19,7

23,1

23,2

27,7

27,5

32,2

32,6

37,9

36,9

Specific power
(13 bar)

kW/m/min

9,42

9,35

8,74

9,11

9,2

8,92

8,88

9,74

8,96

+ 9,7 %

+ 0,9 %

% spec.
disadvantage
Airend speed

- 0,7%
1/min

Delta T compressed
air
K

+ 4,2

-3%

2940

3348

2945

4078

2945

4794

2945

1971

5443

10

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh mm

65
1350 x 921 x
1505

66
66
66
66
67
69
65
68
1255 x 692 x 1350 x 921 x 1255 x 695 x 1350 x 921 x 1255 x 862 x 1350 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

Footprint

1,24

0,87

1,24

0,87

1,24

1,08

1,24

1,21

1,08

Weight

kg

580

466

655

455

655

525

720

790

540

KAESER Kompressoren / www.kaeser.com / Page 27

6. Competitive
Rotary
Screw Compressors/comparison
ASD
Comparison with Atlas Copco FF 18/22/26/30 at 7.5 bar
ASD 32 T

GA 18+ FF

ASD 37 T

GA 22+ FF

ASD 47 T

GA 26+ FF

ASD 57 T

GA 30+ FF

GA 30 FF

7,5

7,5

7,5

7,5

7,5

Pressure

bar

FAD (7,5 bar)

m/min

3,16

3,49

3,90

4,10

4,57

4,79

5,51

5,75

5,4

Rated power

kW

18,5

18

22

22

25

26

30

30

30

Eff.electr.power input
(7,5 bar)
kW

21,0

24

25,4

28,2

30,8

33,3

36,8

39,8

38,1

Specific power
(7,5 bar)

6,65

6,88

6,51

6,88

6,74

6,95

6,68

6,92

7,06

+ 3,6 %

+ 5,7 %

kW/m/min

% spec.
disadvantage

+ 3,5 %

+ 5,7 %

+ 3,1 %

Airend speed

1/min

2940

4552

2945

5336

2945

6240

2945

2873

6986

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh

mm

65
1850 x 921 x
1505

Footprint

1,7

0,87

1,7

0,87

1,7

1,08

1,7

1,21

1,08

Weight

kg

740

526

820

515

830

595

890

835

610

66
66
66
66
67
69
65
68
1255 x 692 x 1850 x 921 x 1255 x 695 x 1850 x 921 x 1255 x 862 x 1850 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

KAESER Kompressoren / www.kaeser.com / Page 28

Rotary
Screw Compressors/comparison
ASD
6. Competitive

Comparison with Atlas Copco FF 18/22/26/30 at 8 bar


ASD 32 T

GA 18+ FF

ASD 37 T

GA 22+ FF

ASD 47 T

GA 26+ FF

ASD 57 T

GA 30+ FF

GA 30 FF

8,5

8,5

8,5

8,5

Pressure

bar

FAD (8 bar)

m/min

3,15

3,26

3,90

3,87

4,55

4,57

5,5

5,58

5,18

Rated power

kW

18,5

18

22

22

25

25

30

30

30

Eff.electr.power
input (8 bar)

kW

21,8

23,6

26,2

27,8

31,7

32,9

37,9

39,5

37,9

Specific power
(8 bar)

kW/m/min

6,92

7,24

6,72

7,18

6,97

7,2

6,89

7,08

7,32

+ 2,8 %

+ 6,2 %

% spec.
disadvantage

+ 4,6%

+ 6,8 %

+ 3,3 %

Airend speed

1/min

2940

4268

2940

5040

2945

6002

2945

2715

6717

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh mm

65
1850 x 921 x
1505

66
66
66
66
67
69
65
68
1255 x 692 x 1850 x 921 x 1255 x 695 x 1850 x 921 x 1255 x 862 x 1850 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

Footprint

1,7

0,87

1,7

0,87

1,7

1,08

1,7

1,21

1,08

Weight

kg

740

526

820

515

830

595

890

835

610

KAESER Kompressoren / www.kaeser.com / Page 29

Rotary
Screw Compressors/comparison
ASD
6. Competitive

Comparison with Atlas Copco FF 18/22/26/30 at 10 bar


ASD 32 T

GA 18 + FF

ASD 37 T

GA 22+ FF

ASD 47 T

GA 26+ FF

ASD 57 T

GA 30+ FF

GA 30 FF

11

10

11

10

11

10

11

10

10

Pressure

bar

FAD (10 bar)

m/min

2,72

2,92

3,12

3,49

3,84

4,16

4,44

4,79

4,79

Rated power

kW

18,5

18

22

22

25

26

30

30

30

Eff.electr.power
input (10 bar)

kW

20,6

23,7

24,4

27,8

29,2

32,9

34,9

39

38,5

Specific power
(10 bar)

kW/m/min

7,57

8,12

7,82

7,97

7,60

7,91

7,86

8,14

8,04

+ 3,6 %

+ 2,3 %

% spec.
disadvantage

+ 7,3 %

+ 1,9 %

+ 4,1 %

Airend speed

1/min

2940

3859

2945

4552

2945

5424

2945

2349

6262

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh mm

65
1850 x 921 x
1505

66
66
66
66
67
69
65
68
1255 x 692 x 1850 x 921 x 1255 x 692 x 1850 x 921 x 1255 x 862 x 1850 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

Footprint

1,7

0,86

1,7

0,86

1,7

1,08

1,7

1,21

1,08

Weight

kg

740

526

820

515

830

595

890

835

610

KAESER Kompressoren / www.kaeser.com / Page 30

6. Competitive comparison

Rotary Screw Compressors/ ASD

Comparison with Atlas Copco FF 18/22/26/30 at 13 bar


ASD 32 T

GA 18+ FF

ASD 37 T

GA 22+ FF

ASD 47 T

GA 26+ FF

ASD 57 T

GA 30+ FF

GA 30 FF

15

13

15

13

15

13

15

13

13

Pressure

bar

FAD (13 bar)

m/min

2,09

2,47

2,65

3,04

2,99

3,61

3,67

3,89

4,12

Rated power

kW

18,5

18

22

22

25

26

30

30

30

Eff.electr.power
input (13 bar)

kW

20,2

24,2

23,7

28,9

28

33,7

33,1

39,7

38,8

Specific power
(13 bar)

kW/m/min

9,67

9,8

8,94

9,51

9,36

9,34

9,02

10,21

9,42

+ 13 %

+ 4,4 %

% spec.
disadvantage

+ 1,3 %

+ 6,4 %

Airend speed

1/min

2940

3348

2945

4078

2945

4794

2945

1971

5443

Final oil carry-over

mg/m

<1

<2

<1

<2

<1

<2

<1

<2

<4

Oil filling quantity

Liter

16

7,6

16

16

8,6

16

16

8,6

Sound level

dB(A)

Dimensions wxdxh mm

65
1850 x 921 x
1505

66
66
66
66
67
69
65
68
1255 x 692 x 1850 x 921 x 1255 x 692 x 1850 x 921 x 1255 x 562 x 1850 x 921 x 1395 x 865 x 1255 x 862 x
1475
1505
1475
1505
1475
1505
1625
1475

Footprint

1,7

0,87

1,7

0,87

1,7

1,08

1,7

1,21

1,08

Weight

kg

740

526

820

515

830

595

890

835

610

KAESER Kompressoren / www.kaeser.com / Page 31

Rotary Screw Compressors/ ASD

6. Competitive comparison
Pressure stages

KAESER

ATLAS COPCO

8 / 11 / 15 bar

7,5 / 8 / 10 / 13 bar

Components are designed for a


higher pressure of 15 bar

No 15 bar version available

= Higher operational safety and


longer lifetime as the same
components are used for 8 and
11 bar

= Advantage KAESER

KAESER Kompressoren / www.kaeser.com / Page 32

Rotary
Screw Compressors/comparison
ASD
6. Competitive

Efficiency Specific power

KAESER

ATLAS COPCO

From 6.58 to 10.6 kW/m/min

From 6.54 to 9.74 kW/m/min

We have better specific power in


most cases compared with AC FF
units, especially our integrated
dryer models.

= Advantage KAESER

KAESER Kompressoren / www.kaeser.com / Page 33

Rotary Screw Compressors/ ASD

6. Competitive comparison
Weight

KAESER

ATLAS COPCO

580 720 kg

466 540 kg

Weight means:
Quality, reliability and material dependability

KAESER Kompressoren / www.kaeser.com / Page 34

Rotary Screw Compressors/ ASD

6. Competitive comparison
Comparison of speeds:

KAESER

ATLAS COPCO

2950 rpm; One-to-one


drive

Up to 6986 rpm
Small, very high-speed airend
High speed = Reduced servicelife
-> Risk of higher service costs
-> Negative impact regarding sound
levels
The sound power levels from AC units
are quite astonishing

= Advantage KAESER
KAESER Kompressoren / www.kaeser.com / Page 35

Rotary Screw Compressors/ ASD

6. Competitive comparison
Specific power for FF units

KAESER
Our specific power advantage is
even greater for our integrated
dryer models.
For AC, this means that the
dryer requires more energy
due to inferior cooling system
design.

= Advantage KAESER

KAESER Kompressoren / www.kaeser.com / Page 36

ATLAS COPCO

6. Competitive comparison

Rotary Screw Compressors/ ASD

Oil filling quantities

KAESER

ATLAS COPCO

Low service costs !

Oil filling quantity for AC lower


by a factor of approx. 2

Low oil filling quantity means


high oil-circulation and
therefore significantly reduced
oil service life.

= Advantage KAESER

KAESER Kompressoren / www.kaeser.com / Page 37

Rotary Screw Compressors/ ASD

6. Competitive comparison
AC Brochure GA 11+ - 30: Industry-Leading Performers

AC writes Offering best-in-class performance and total reliability


But the comparison proves that this is NOT THE CASE!
Our ASD units provide better specific power in most cases.

The title of Best-in-class performance


therefore goes to our ASD units

BEST-IN-CLASS !!!

KAESER Kompressoren / www.kaeser.com / Page 38

Rotary
Screw Compressors/
ASD
6.
Competitive
comparison

Notes regarding the new GA

500

ASD 32:
Oil quantity: 16 Liter
Weight: 580 kg
Dimensions:
1350 x 921 x 1505
Cooler: 650 x 500 mm

Ventilation openings
everywhere

Relatively small cooler and


fan

600
1475
Intake has no
sound enclosure in
front of air filter

Space for integrated


plate heat exchanger ?

692
KAESER Kompressoren / www.kaeser.com / Page 39

1255

GA 18+:
Weight: 440 kg

Rotary Screw Compressors/ ASD

6. Competitive comparison
Notes regarding the new GA: Piping system
AC unit uses hoses, not piping like our systems
As per safety regulations (DIN 20066), hoses should be replaced after 6 years (incl. possible
storage time)
Hoses can age and subsequently become porous = Safety risk
Even when changed at the specified periods, service costs are higher
Hoses must be replaced in the event of the following occurring:
- Damage to the outer layer up to the unit occurs (e.g. chafe marks, cuts, tears)
- Embrittlement of the outer layer occurs (formation of cracks in the hose material)
- Deformation of the hoses natural shape whether pressurised or not, or through bending, e.g.
delamination, formation of blisters

-1-

KAESER Kompressoren / www.kaeser.com / Page 40

Rotary
Screw Compressors/
ASD
6.
Competitive
comparison

Notes regarding the new GA: Piping system


-2-

Hoses must be replaced in the event of the following occurring:


- Leakages
- Damage or deformation of hose fittings (sealing performance affected),
no change necessary is superficial exterior damage occurs
- Hose works loose from the fitting
- Corrosion affecting performance and secureness of the fitting

- Installation requirements have not been followed

KAESER Kompressoren / www.kaeser.com / Page 41

Rotary Screw Compressors/ ASD

6. Competitive comparison
Notes regarding the new GA
In its documentation, AC quotes a 6-17% increase in delivery compared with
previous machines

The is largely achieved through a significant


increase in rotary screw airend speed

Speeds up to 6986 rpm

Speed of ASD units 1:1/50 Hz = 2950 rpm

KAESER Kompressoren / www.kaeser.com / Page 42

Rotary Screw Compressors/ ASD

7. Summary

Super-quiet
Efficient
Maintenance friendly
Compact
Versatile
Dependable
Superior quality & performance
A KAESER compressor

KAESER Kompressoren / www.kaeser.com / Page 44

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