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Transformers - Definition
IEC 60076-1
A static piece of apparatus with two or more windings which, by electromagnetic
induction, transforms a system of alternating voltage and current into another
system of voltage and current usually of different values and at the same
frequency for the purpose of transmitting electrical power.
IEEE C57.12.80-2002
A static device consisting of a winding, or two or more coupled windings with or
without a magnetic core for introducing mutual coupling between electrical
circuits.
TRANSFORMERS
Types & Applications
Unit Auxiliary
Transformers
HVDC Converter
Transformer
Phase Shifting
Transformer
Distribution
Transformers
Rectifier Transformers
Generator neutral
Earthing Transformers
Rectifier Transformer
HVDC Transformer
Inside a transformer
: Core
Windings (HV, LV, Regulating, Tertiary)
Tap Changer(s) (On Load / Off Load)
Cleats & Leads
Tank
Accessories
: Radiators
Auxiliaries
: Bushings
Buchholz Relay/Oil Surge Relay
Temperature Indicators
Oil Level Indicators
Pressure Relief Device
Marshalling Box/Control cubicle
Basic Layout
We need:
Current conductor
Magnetic flux conductor
and also
Insulation
Cooling
Protection
Supporting accessories
Basic Layout
Basic Layout
Core
A
V ie w A - A
C o n v e n tio n a l
S te p la p
Interleaved and
45 joints for
low magnetic
resistance
Core
Core
The conductor
for the flux
The skeleton for
mechanical rigidity
of the active part
Windings
Windings
Windings
Windings
10 11 12
10
11
12
13
13
EFFECT OF
SHIELDING/INTERLEAVING ON
IMPULSE VOLTAGE
DISTRIBUTION
ROLE OF
CAPACITANCE
IN IMPULSE
VOLTAGE
DISTRIBUTIO
N
Windings
Disc winding concepts
Conventional
Shield wire
Interleaved
4 3 2 1
3 2 S 1
6 2 5 1
5 6 7 8
4 5 S 6
3 7 4 8
8 7
Windings
Windings
Insulation
Insulation is based on an
aggregate of:
Cellulose, here a fibre of pine
Insulation
Oil is the primary
insulation medium
Barriers split a long oil
path into a number of
short sections to
eliminate the risk for
random voltage
breakdowns
Insulation
Insulation
Against yoke the
barrier system
must be arranged
to permit
unobstructed oil
flow in and out to
the winding.
Cooling
Bushings
Bushings
Oil-Oil
Oil-Air
Oil-Gas
Oil-Air
Oil Communicating Type
Normally Used Up to 52 kV
Radiators
Radiators are used to
increase the cooling surface
area.
Due to transformer losses Oil
gets heated up. Hot oil rises
to
top & flows to radiator .
In radiator while flowing
down, oil dissipates heat to
cooling medium.
Cold oil again enters
transformer at bottom of
radiator.
Temperature
measurement based on
thermal imaging
Up to 4 independent
control switches
Facility for remote
indication with repeater
Buchholz Relay
Gas Operated Relay
Double element
relay
- One for Minor fault
- One for Major fault
Buchholz Relay
Dielectrics
Dielectric stress
Elaborate barrier arrangements
are vital for reliable and safe
insulation systems
Dielectric
Barrier system prevents
random voltage breakdown
Cleanliness to avoid ongoing
tracking in material
Dielectric stress
Insulation philosophy on barriers
Detailed mapping of voltages and voltage
distribution within the insulation media
Knowledge on characteristics for insulation media,
solid and fluid (cellulose and mineral oil)
Cleanliness in production
Tight manufacturing control
Extensive development work
Short Circuits
Short Circuit
Integrity
A key for reliable
operation
- Mechanical force
- Temperature rise
Inner winding:
Radial forces inwards
compressive
stress
In n e r
w in d in g
O u te r
w in d in g
Outer winding:
Radial forces
outwards
tensile stress
Buckling
Characteristic failure mode
for inner winding
Collapse of a cylinder
shaped winding from
evenly distributed
external force
Buckling withstand
depends on:
- Strand width
- Yield stress of
conductor material
Cold-working
enhances the short
circuit withstand
d
sig m a 0 2
Inner winding
Outer winding
Spiralling
A tangential shift of
end turns in helical
type windings
Alternative view of
spiralling
Spiralling
End turn damaged by
tangential force
Spiralling
End turn damaged by
tangential force
Short circuit
performance
Self supporting windings
Detailed mapping of forces
and force distribution
Knowledge about material
characteristics
Tight manufacturing control