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From power and rpm find the torque (T), which gives rise to shear stress.
From Torque (T) and diameter (d), find Ft = 2T/d. From Ft and pressure
angles of gears you can find Fr and Fa.
Fr and Ft are orthogonal to each other and are both transverse forces to
the shaft axis, which will give rise to normal bending stress in the shaft.
When shaft rotates, bending stress changes from tensile to compressive
and then compressive to tensile, ie, completely reversing state of stress.
Fa will give rise to normal axial stress in the shaft.
FV2
MR M
2
H
FH
T2
2,227,500
MH
9900N
900N
FV
911,250
MV
2,227,500
2
V
M R M H2 M V2
2,227,500
2,406,68
5
Resultant
bending moment
T
T
d 16T
r
4
J
( d / 32) 2 d 3
M
M
d 32 M
r
I
( d 4 / 64) 2 d 3
do
T
T
16T
16T
r
o
J
( (d 04 d i4 ) / 32) 2 (d 04 d i4 )
d 03 (1 4 )
do
M
M
32M
32 M
r
o
I
( ( d 04 d i4 ) / 64) 2 ( d 04 d i4 )
d 03 (1 4 )
where,
di
do
where,
di
do
S1 2 and S 2 2
2
2
2
2
Max Distortion Energy theory:
S yp
S S S1 S 2
2
1
2
2
N
fs
S yp
3
2
N
fs