Académique Documents
Professionnel Documents
Culture Documents
TRANSFORMATION
variedbetween7002000MPadependingontheheattreatmentprocess
adopted.
Thisshowsthatthedesirablemechanicalpropertiesofamaterialcanbe
obtainedasaresultofphasetransformationsusingtherightheattreatment
process.
InordertodesignaheattreatmentforsomealloywithdesiredRT
properties,timeandtemperaturedependenciesofsomephase
transformationscanberepresentedonmodifiedphasediagrams.
phase transformations
Mostphasetransformationsbeginwiththeformationofnumeroussmall
particlesofthenewphasethatincreaseinsizeuntilthetransformationis
complete.
Nucleationistheprocesswherebynuclei(seeds)actastemplatesfor
crystalgrowth.
Homogeneousnucleationnucleiformuniformlythroughouttheparent
phase;requiresconsiderablesupercooling(typically80300C).
Heterogeneousnucleationformatstructuralinhomogeneities(container
surfaces,impurities,grainboundaries,dislocations)inliquidphasemuch
easiersincestablenucleatingsurfaceisalreadypresent;requiresslight
supercooling(0.110C).
Thermodynamics and
kinectics of PHASE
TRANSFORMATION
What does lie underneath the
structure..
phase transformation
PhasetransformationispredominantlycontrolledbyTEMP.But
transformationneverreallystartattransformationtempratheritstarts
atatempmuchbelowthetemppredictedforthetransformationto
occur.
Undercooling:Itisthegapbetweenthetemppredictedforthe
transformationtooccurandthetempatwhichthetransformation
actuallyoccurs.
Supercooling
Duringthecoolingofaliquid,solidification(nucleation)willbeginonly
afterthetemperaturehasbeenloweredbelowtheequilibriumsolidification
(ormelting)temperatureTm.Thisphenomenonistermedsupercooling(or
undercooling.
ThedrivingforcetonucleateincreasesasTincreases
Smallsupercoolingslownucleationratefewnucleilargecrystals
Largesupercoolingrapidnucleationratemanynucleismallcrystals
Nucleationofasphericalsolidparticleinaliquid
ThechangeinfreeenergyG(afunctionoftheinternalenergyand
enthalpyofthesystem)mustbenegativeforatransformationtooccur.
TheAssumethatnucleiofthesolidphaseformintheinterioroftheliquid
asatomsclustertogethersimilartothepackinginthesolidphase
Also,eachnucleusissphericalandhasaradiusr.
Freeenergychangesasaresultofatransformation:1)thedifference
betweenthesolidandliquidphases(volumefreeenergy,GV);and2)the
solidliquidphaseboundary(surfacefreeenergy,GS).
phase transformation
Allotropic/polymorphictransformation:Nochangeincomposition
ofthestructure
Phasetransformation:Changeincrystalstructure+Changein
composition.
Surfacecreationsalwayshinderstheprocessoftransformation.The
newphasealwaystrystocreatethesurface,soenergyneedstobe
supplied.Sovolumefreeenergywilltrytodecreasetheenergybut
surfacefreeenergywilltrytoincreasetheenergy.
Transformingonephaseintoanothertakestime.
Fe
(Austenite)
FCC
Fe C
3
Eutectoid
transformation (cementite)
(ferrite)
(BCC)
G = GS + GV
phase transformation
InthepreviousfigitcanbeobservedthatassoonastheparticlesofA
phaseareformedthefreeenergyofthesystemshoulddecreasethe
newphaseisdevelopedandhaslowerenergythantheBphase.
Fv=Vf
V=Volofthenewcrystal
f=freeenergiesofthenewphase
formationofthenewcrystalislinkedwiththeinterfacebetweenthe
newandinitialphases.
Fs=s
s=surfaceareaofthenewcrystal
=freeenergyperunitarea
phase transformation
phase transformation
Ifratekineticsofphasetransformationisincreasedthenthestructure
willbefinerandthisisindicatedbytheHallPetchequationStatesthat
decreaseingrainsizeandwithfinenessinthestructurethestrengthin
increased.
o=+Ka(1/2)HallPetchEquation
Where,o=Frictionstress
=instress
a=grainsize
K=lockingparameter
Duringthesolidstatetransformationstillanotherfactoracting
inhibitingthenucleationtransformationnuclei.
Anewphasealwaysdiffersfromtheinitialoneinitsstructureand
specificvolume.
Sincethetransformationdevelopsanelasticcrystallinemedium,
changeinspecificvolumeshouldcauseandevelopmentinelastic
strainenergyinoneorboththephases.Thisinhibitsthetransformation
andkineticsthefreeenergy.
MartensitetransformationtempismuchlowerthanPearlite
transformationtemp??
Tm>>Tp
Reason:Elasticstrainenergy
component
AM leads to volumetric expansion
whichleadstostrainingofthelatticeand
hence a +ve component in the free
energy. To compensate this +ve
component an undercooling is there. So
tempoftransformationissolow.
Growth
regime
t50
Examples:
pearlite
colony
T just belowTE
Nucleation rate low
Growth rate is high
T moderately belowTE
Nucleation rate medium
Growth rate is medium
T way belowTE
Nucleation rate high
Growth rate is low
5
FRACTION OF TRANSFORMATION
Fraction transformed depends on time.
Avrami Eqn.
ktn
y 1 e
fraction
transformed
time
1
t0.5
Ae Q /RT
Ex: recrystallization of Cu
y (%)
100
50
0
1
r often small:
10
102
104
log (t) min
cementite (Fe3C)
Ferrite ()
pearlite
growth
direction
100
% pearlite
Austenite ()
grain
boundary
Diffusion of C
during transformation
600C
(T larger)
50
Carbon
diffusion
650C
675C
(T smaller)
PHASE TRANSFORMATIONS
Based on
Mass
transport
Diffusional
transformation
transformation
Change in
composition
No change in
composition
PHASE TRANSFORMATIONS
Based on
Order
PrecipitationTransformations:Generallyexpressedas+
whereisametastablesupersaturatedsolidsolution
isastableormetastableprecipitate
isamorestablesolidsolutionwiththesamecrystalstructureas
butcompositionclosertoequilibrium
EutectoidTransformations:Generallyexpressedas+
Metastablephase()replacedbyamorestablemixtureof+
Precipitationandeutectoidtransformationsrequirecompositional
changesintheformationoftheproductphaseandconsequently
requirelongrangediffusion
(disordered)
(ordered) .Thesedonotrequirelongrangediffusion
PolymorphicTransformations:Typicallyexhibitedbysingle
componentsystemswheredifferentcrystalstructuresarestableover
differenttemperatureranges.E.g.bccfcctransformationinFe
Martensite
T Martensite
bainite
fine pearlite
coarse pearlite
spheroidite
General Trends
Ductility
Strength
PossibleTransformations
Time Temperature
Transformation(TTT) curves
Eutectic
L + Fe3C
L
1493C
0.1 %C
L+
Eutectoid
+ Fe3C
1147C
2.06
+ Fe3C
723C
+ Fe3C
0.025 %C
Fe
0.16 0.8
4.3
%C
Fe3C
6.7
Eutectoid temperature
723 Austenite
Eutectoid steel
Pearlite
600
T
Not an isothermal
transformation
Bainite
400
200
100
0.1
Fine
Pearlite + Bainite
500
300
Coarse
Ms
Austenite
Mf
Martensite
1
102
10
t (s)
103
104
105
curves
Carbon is an austenite stabilizer
HYPOEUTECTOID STEELS
Ferrite is the nucleating phase on decomposition of
austenite
As carbon increases from 0 to 0.77% :
EUTECTOID STEELS
Have the maximum incubation period
HYPEREUTECTOID STEELS
Cementite is the nucleating phase
As the carbon content increases more than 0.77%:
BAINITE
Ferrite is the nucleating phase
S curve uniformly shifts towards the right in entire
range
Bainite transformation is uniformly retarted
Proeutectoid
cementite starts
to form on this
line
Proeutectoid
phase starts to
form on this line
Temperature oC
A+P
A +F
Ac1
A
Ms
Ms
F+P
Fe3C +A
Fe3C +P
Ms
Ms
Pearlite reaction starts
elements)
Diffusion of carbon is slower as carbide formers donot easily
part with the carbon
Allotropic change
is reduced by solutes
Bainitic transformation is lesser affected ( no redistribution of
alloying elements)
steel
S curve is more towards the left in fine grained steel
MARTEMPERING
To avoid residual stresses generated during quenching
Austenized steel is quenched above Ms (20-30oC above Ms i.e.
180 250oC)
Holding in salt bath for homogenization of temperature across
the sample (large holding time is avoided to avoid forming
bainite)
The steel is then quenched in air and the entire sample
transforms simultaneously
Tempering follows
The process is called Martempering
The process is beneficial as:
Steep temperature gradient is minimized
Thermal and structural stresses are minimal
More retained austenite lesser volume change
Eutectoid temperature
723
Austenite
Pearlite
600
+ Fe3C
Pearlite + Bainite
500
400
Martempering300
Bainite
Ms
200
Mf
100
Martensite
0.1
10
102
t (s)
103
104
105
AUSTEMPERING
To avoid residual stresses, distortion and cracks generated during
Advantages:
Improved ductility with same hardness
Elimination of distortion and cracks
No tempering required
Impact strength is improved
Uniformity in properties
High endurance limit
800
Eutectoid temperature
723
Austenite
Pearlite
600
+ Fe3C
Pearlite + Bainite
500
400
300
Austempering
Bainite
Ms
200
Mf
100
Martensite
0.1
10
102
t (s)
103
104
105
In the above figure Moderately rapid and slow cooling curves are
superimposed on a continuous cooling transformation diagram of a eutectoid
iron-carbon alloy.
The transformation starts after a time period corresponding to the
intersection of the cooling curve with the beginning reaction curve and ends
upon crossing the completion transformation curve.
Normally bainite does not form when an alloy is continuously cooled to
room temperature; austenite transforms to pearlite before bainite has become
possible
The austenite-pearlite region (A---B) terminates just below the nose.
Continued cooling (below Mstart) of austenite will form martensite
Continuous cooling diagram for a 4340 steel alloy and several cooling
curves superimposed in the figure below
This demonstrates the dependence of the final microstructure on the
transformations that occur during cooling.
Alloying elements used to modify the critical cooling rate for
martensite are
chromium,
nickel,
molybdenum
manganese
silicon
tungsten
nose
plain
carbon
steel
rapid cooling
isothermal treatment
AUSTENITE
from where it all starts..
AUSTENITE
Austenite, also known as gamma phase iron (-Fe),
Why is Austenizing So
Important
Heat Treatment of
Austenite can In
transform into various products
depending
on the composition and cooling
Any
Steel?
rates.
Formation of Austenite
Austenite is formed on heating an aggregate of pearlite, pearlite
Fe3C
Fe3C
-Fe
Austenite
Homogenization of austenite
The austenite formed from cementite and
Kinetics of Austenite
Formation
Transformation Temperature
Austenite transformation occurs at a temperature higher than Ac1
Rate of heating :
For higher rates of heating, transformation
Grain size
The coarser the parent grain size the
present
Alloying elements in steel are present as
alloyed cementite or as alloy carbides
Alloy carbides dissolve much more slowly
than alloyed cementite or cementite
The stronger the alloy carbide formed the
slower is the rate of formation of
austenization
Diffusion of substitutional alloying
elements is much slower than the
interstitial element, carbon
Thus the rate of austenization depends on
the amount and nature of alloying element
Grain size
Where
time
IMPACT TRANSITION TEMPERATURE
Increase in grain size raises the impact transition temperature, so
CREEP STRENGTH
Coarse grained steel has better creep strength above
equicohesive temperature
Below this fine grain structure have better creep strength
FATIGUE STRENGTH
Fine grained steel have higher fatigue strength
HARDENABILITY
Coarse grained steels have higher hardenability
(smaller grain boundary area in coarse grained structure gives
MACHINABILITY
Coarse grain structure has better machinability due to ease in
PEARLITIC TRANSFORMATION
Pearlite
Itisacommonmicroconstituentofavarietyofsteelswhereisincreases
thestrengthofsteeltoasubstantialextent.
Uniquemicroconstituentformedwhenausteniteinironcarbonalloysis
transformedisothermallyatorbelowtheeutectoidtemp(723K)
Oneofthemostinterestingfeaturesofaustenitetopearlitetransformation
isthatthetrproductconsistsofentirely2diffphase.
Consistsofalternateplatesofferriteandcementiteandthecontinuous
phaseisferrite.
Pearlite
FerritehasaverylowcarboncontentwhereascementiteFe3Cis
anintermetalliccompoundofironwith6.67wt%ofcarbon.
Namepearliteisrelatedtothefactthatwhenitispolishedand
etchedthenthestructurerevealsthecolorfulnessofthemother
ofpearl
Ferriteandcementitearepresenthereintheratio8:1.
Transformation rate ~ T
Transformation of austenite to pearlite:
cementite (Fe3C)
Ferrite ()
pearlite
growth
direction
100
% pearlite
Austenite ()
grain
boundary
Diffusion of C
during transformation
600C
(T larger)
50
Carbon
diffusion
650C
675C
(T smaller)
MORPHOLOGY
Morphology
Itisalamellarstructurewithcementiteandferrite.
Thecementiteandferritearepresentinadefiniteratioof8:1.
Eachferriteplateinthepeariltelamellisasinglecrystaland
someneighbouringplatesinasinglecolonyhaveapproximately
thesameorientationoflattice.Thisholdsforthecementitealso.
Ingeneral,bothsidesofthelineofdiscontinuityinapearlite
colonymakeasmallangleinlatticeorientationwitheachother.
Intheferriteregionneartheboundaryofpearlitecoloniesor
grains,therearenetworksofdislocationsordislocationwalls,at
eachnodeofwichacementiterodispresent.
MECHANISM
Mechanism
Morphology
Theaustenitetopearlitetransformationoccursbynucleationand
growth.
Nucleationoccursheterogeneouslyatthegrainboundariesof
austenite,andifhomogeneousnucleationoccursthenitwilloccurat
thecarbideparticlesorinregionsofhighcarbonconcentrationoron
inclusions
Thenucleatedpearlitegrowsintoausteniteasroughlyspherically
shapednodules.
Eachnodulehasanumberofstructuralunits
Ineachstructuralunitthelamellaearelargelyparallelandiscalleda
colony.
TheHULLMEHLmodelcanexplainwellthemorphologyof
pearlite
HULL-MEHL MODEL
Theinitialnucleusisawidmanstattenplateletofcementiteformingatthe
austeniteg.b.whichwhenasgrowsthickensaswell
Thisoccursbytheremovalofcarbonatomsfromausteniteonbothsides
ofittillcarbondecreasesintheadjacentaustenitetoafixedlowvalueat
whichferritenucleates.
Thegrowthofferriteleadstobuildofcarbonattheferriteaustenite
interfaceuntilthereisenoughcarbontonucleatefreshplatesofcementite
whichthengrow.
HULL-MEHL MODEL
Thisprocessofformationofalternateplatesofferrite
andcementiteformsacolony.
Anewcementitenucleusofdifferentorientationmay
formatthesurfaceofcolonyforminganothercolony.
Thepointtobenotedisifaustenitetransformstopearlite
ataconstanttempthentheinterlamellarspacingissame
inallthecolonies.Thefollowingfigwilldepictitclearly
- Smaller T:
colonies are
larger
- Larger T:
colonies are
smaller
Mechanism
Hull-Mehl Mechanism for pearlitic
transformation
KINETICS
Kinetics
Thisequationhowevermakesthefollowingassumptions:
(i)The,averagenucleationrateisconst.withtimewhich
actuallyisnttrue
(ii)Nucleationoccursrandomly,whichisalsonottruly
correct.
(iii)Thegrowthrate,isconst.withtime,whichcan
changefromonenoduletootherwithtime.
(iv)Nodulesmaintainasphericalshapebutnodulesmay
notbetrulyspherical
Howeverwhenf(t)plottedagainstisshowninthecurve
showniswhichillustratesthatthebasickineticbehaviourofpearlite
formationisnucleationandgrowth.
increased by increasing T.
The decomposition of austenite to pearlite proceeds by the
redistribution of carbon atoms of austenite into ferrite and
cementite, and is essentially a diffusion controlled process.
The rate of diffusion decreases exponentially with decreasing
temp
This shows lower the transformation temp retards the rate of
transformation.
There is a transformation temp for which diffusion of C atoms is
too small resulting in diffusion controlled transformation
Rate of diffusion of carbon atoms is negligible below 200 C
2 ways:
Undercooling
increased degree of
undercooling reduces the
transformation rate by
lowering the rate of
carbon diffusion curve.
previously
HardnessofpearliteincreasesasS0decreasesandalsosame
forstrength.
AsS0isinverselyproportionaltothedegreeofundercooling
thusyieldstrengthandalsoUTSislinearlyrelatedtothe
interlamellarspacingordegreeofundercoolingbelow
eutectoidtemp.
AsthepearlitecontentincreasesinCsteels,impact
transitiontempissubstantiallyraised,decreasingductility
andtoughnessastheferritecementiteinterfaceprovides
sitesforeasynucleationofcracks
AlmostalloyingelementexceptColowerboththerateofnucleationandrateofgrowth.
Ascomparedtocarbonotheralloyingelementdiffuseveryslowly.
Asthediffusionrateformetallicatomismuchslowerthanthe
carbonatomtheformationofstablecarbideduringthetransformationwillbefeasible
onlyathighertransformationtemp.
BAINITIC TRANSFORMATION
Bainiteisanacicularmicrostructure(notaphase)thatformsinsteels
attemperaturesfromapproximately250550C(dependingonalloy
content).
FirstdescribedbyE.S.DavenportandEdgarBain,itisoneofthe
decompositionproductsthatmayformwhenaustenite(the
facecenteredcubiccrystalstructureofiron)iscooledpastacritical
temperatureof727C(about1340F).
DavenportandBainoriginallydescribedthemicrostructureasbeing
similarinappearancetotemperedmartensite
InplaincarbonsteelPearliteandBainitesuperimpose.
Bainiteisnotsopopularandisverymuchdifficulttoget .
Afinenonlamellarstructure,bainitecommonlyconsistsofcementite
anddislocationrichferrite.Thehighconcentrationofdislocationsin
theferritepresentinbainitemakesthisferriteharderthanitnormally
wouldbe
Thetemperaturerangefortransformationtobainite(250550C)is
betweenthoseforpearliteandmartensite.
Whenformedduringcontinuouscooling,thecoolingratetoform
bainiteismorerapidthanthatrequiredtoformpearlite,butlessrapid
thanisrequiredtoformmartensite(insteelsofthesamecomposition).
Mostalloyingelementswilllowerthetemperaturerequiredfor
themaximumrateofformationofbainite,thoughcarbonisthe
mosteffectiveindoingso
Themicrostructuresofmartensiteandbainiteatfirstseemquite
similar;thisisaconsequenceofthetwomicrostructuressharing
manyaspectsoftheirtransformationmechanisms
However,morphologicaldifferencesdoexistthatrequireaTEM
tosee.Underasimplelightmicroscope,themicrostructureof
bainiteappearsdarkerthanmartensiteduetoitslowreflectivity.
IllustrationofContinuouscoolingtransformationdiagramshowing
Bainite
MECHANISM
Bainite formation:
1. Displacive theory
2. Diffusion theory
Bainite is considered to be formed by
diffusionless diffusion controlled
transformation.. Both play a part in its
transformation
Diffusive theory
Thediffusivetheoryofbainite'stransformationprocessisbasedon
shortrangediffusionatthetransformationfront.
Here,randomanduncoordinatedthermallyactivatedatomicjumps
controlformationandtheinterfaceisthenrebuiltbyreconstructive
diffusion.
Themechanismisnotabletoexplaintheshapenorsurfacerelief
causedbythebainitetransformation.
Hereredistributionofcarbonatomstakesplacefromregions
enrichedwithcarbontotheregionsdeficientincarbon
concentration.
WhentheausteniteisundercooledbelowtheBstemp,Catoms
redistributeintheAustenitebydiffusion.Thisredistributionleads
toformationofregionswithvaryingcarbonconcentrationin
Austenite.Someoftheseregionsareenrichedincarbonwhile
othersaredeficientinC.SuchadifferenceinCconcentrationwill
resolveinthedevelopmentofstresses
Displacive theory
Oneofthetheoriesonthespecificformationmechanismforbainiteis
thatitoccursbyasheartransformation,asinmartensite.
Thetransformationissaidtocauseastressrelievingeffect,whichis
confirmedbytheorientationrelationshipspresentinbainitic
microstructures.
Thereare,however,similarstressreliefeffectsseenintransformations
thatarenotconsideredtobemartensiticinnature,buttheterm'similar'
doesnotimplyidentical.
Thereliefassociatedwithbainiteisaninvariantplanestrainwitha
largeshearcomponent.Theonlydiffusionthatoccursbythistheoryis
duringtheformationofthecarbidephase(usuallycementite)betweenthe
ferriteplates.
Nowthelowcarbonausteniteregiontransformtoferrite(Bainitic
plate)bydiffusionlessshearprocess.SoItisimportanttoknow
herethatlowCAustenitewhichtransformbyshearprocessisitself
adiffusioncontrolledprocess.
precipitationofcarbidemayoccurfromtheCenrichedAustenitic
regiondependingonthedegreeofsaturation.
TheCdepletedAregionobtainedbytheprecipitationofcarbide
nowtransformtoferritebyshearmechanism.
Suchaconditionisfavourableintheupperregionofthe
intermediatetransformationtemprange,asferritehasveryhigh
solubilityofcarbon,thetransformedferritewillbesupersaturated
withC
MORPHOLOGY
Upper
UPPERBainite
BAINITE
Knownasfeatherybainiteasitresemblesfeatherofabird
Formsintemperaturerangeof5500C-4000C
Thestructureconsistsof
i. lathorneedlelikeferritewhichrunsparalleltothelongeraxisand
ii. carbideprecipitatesasfineplates,paralleltothedirectionofgrowth
ofbainite,mainlyatthelathboundaries
Carbidesarepresentasdiscontinuousstringerswhencarbon
contentislowandcontinuousstringerswhencarboncontentis
high.
Upper Bainite
Theferritelathshavesublathswithhighdislocationdensity
Decreaseintemperatureproducesfinerandcloselyformed
lathswithsmallerspacingofcarbideparticles
Theferriteandcementiteinbainitehaveaspecificorientation
relationshipwiththeparentaustenite
Diffusivityofcarboninthistemperaturerangeishighenough
tocausepartitionofcarbonbetweenferriteandaustenite.
Structureisbrittleandhardandthedepositionofhardcarbide
stringersonthesoftferritemakesitacompletelyuseless
structure.
Lower Bainite
KnownasPlatebainite
Formsinthetemperaturerangeof4000C-2500C
Thestructureconsistsof
i. Lenticularplatesofferrite
ii. Finerodsorbladesofcarbideatanangleof55to60ototheaxisof
bainite
Carbidescanbecementiteorcarbide,oramixturedependingon
temperatureoftransformationandcompositionofsteel
Lower Bainite
Carbidesprecipitatewithintheferriteplates
Ferriteplateshavesmallersubplateswithlowangleboundaries
betweenthem
Higherdislocationdensitythanupperbainite
Habitplanesofferriteplatesarethesameasmartensitethat
formsatlowtemperaturesofthesamealloy
Alloyingelementsdonotdiffuseorformtheircarbidesduring
bainitetransformation
MARTENSITIC
TRANSFORMATION
MartensiteBCT
MECHANISM
Mechanism
Martensiteisformedonquenchingaustenite,suchthatthediffusionof
carbonisnotfavored
Theatomsmoveinanorganizedmannerrelativetotheirneighbours
andthereforetheyareknownasamilitarytransformationsincontrast
todiffusionalciviliantransformations
Eachatommovesbyadistancelessthanoneinteratomicdistanceand
alsoretainitsneighborhoodundisturbed
Butthetotaldisplacementincreasesasonemovesawayfromthe
interphaseboundarywhichresultsinamacroscopicslipascanbe
observedasreliefstructureonthesurfaceofmartensite
Figureshowsmechanismmartensiteplateformation
Atthebeginningofthetransformationmartensitetakesthe
formoflensorplatesspanningtheentiregraindiameter
Thesubsequentplatesformedarelimitedbythegrain
boundariesandtheinitialmartensiteplatesformed
Wheretheplatesintersectthepolishedsurfacetheybring
aboutatiltingofthesurface.
But,macroscopicallythetransformedregionsappearcoherent
tothesurroundingaustenite.
Thefigureshowshowthemartensite
remainsmacroscopicallycoherentto
parentausteniteontransformation
Alargeamountofdrivingforceisneededforthemartensitic
transformation
Themagnitudeofthedrivingforceisprovidebythefree
energychangeaccompanyingthetransformation
Themagnitudeofthedrivingforcefornucleationof
martensiteattheMscanbeasfollows:
oThegraphsalongsideshow
thatmagnitudeofthedriving
forceincreaseswithdecrease
inthetemperatureof
transformation
Thefiguresabovedemonstratetheequationgivenabove
CrystalStructureofMartensite
MartensitehasBodyCenteredTetragonalstructure
Thetetragonalityofmartensite,measuredbythec/aratioisgiven
by:
c/a=1+0.045Xwt%C
Tetragonalityincreaseswithincreaseincarbonpercent
WhenthefccFetransformstobccFe,carbonistrappedin
theoctahedralsitesofbodycenteredcubicstructuretogivebody
centeredtetragonal(BCT)structure
Thetrappedcarbonatomscausetetragonaldistortionofbcclattice
Whencarbonismorethan0.2%,bctstructureisformed
KINECTICS OF
TRANSFORMATION
KineticsofMartensiteTransformation
ThetransformationstartsatadefinitetemperatureMs(Martensitestart)
temperature
ThetransformationproceedsoverarangeoftemperaturestillMf
temperture
Theamountofmartensiteincreasesondecreasingtransformation
temperaturebetweenMsandMf
AtMfnotallausteniteisconvertedtomartensite,butacertainamountis
presentasretainedaustenite
AlthoughthemartensitetransformationendsatMf,someaustenite
stillremainsuntransformedasretainedaustenite
Mftemperaturedependsoncoolingrate
SlowercoolingrateslowertheMftemperature
Mftemperaturesarealsoloweredbyincreaseincarboncontent
CoolingbelowMfdoesnotchangetheamountofmartensite.
Thevelocityofthemartensitetransformation,ingeneral,is
independentofthetransformationtemperature.
Thevelocityoftransformationisextremelyfastalmost107s.Thisis
associatedwithacryingsound.
Martensitictransformationisindependentofholdingtime
ImportantcharacteristicsofMartensite
Transformation
Diffusionless/Military tranformation
Athermal transformation.
Retained Austenite
Ms Mf temp
Reversibility of transformation
Habit planes
Bain distortion
Effect of applied stress on transformation
Hardness of Martensite
MsandMfTemperature
MartensitetransformationbeginsastheMstemperatureisreached
andendsattheMftemperature
TheMstemperaturedependsonthechemicalcompositionofsteel
andisindependentoftherateofcooling
Austenizingtemperaturetowhichthesteelhadbeenheatedprior
tothetransformationaffectsMstemperature
Higherthetemperaturecreatesthefollowingtwoconditions:
Greaterdissolutionofcarbonandcarbides,whichresultsin
loweringofMs
Largergrainsizeofaustenite,whichresultsinariseofMs
MsandMfTemperature
TherelationshipbetweenMstemperatureandthechemical
compositioncanbeshownas:
Ms(oC)=561474(%C)33(%Mn)17(%Ni)17(%Cr)
21(%Mo).
TheaboveshowsthatnearlyallelementslowertheMs
temperatureexceptCobaltandaluminium
CarbonhasthemostprofoundeffectonMstemperatureandan
increaseincarboncontentcauseloweringoftheMstemperature
EffectofcarboncontentonMsandMftemp
EffectofalloyingadditionsonMstemp
ReversibilityofMartensite
Martensitetransformationisreversible.
MartensitecanberevertedtoausteniteonheatingabovetheMs
temp.
Theessentialconditionforthereversibilityofmartensiteisthat
thereshouldnotbeanychangeinchemicalcompositionof
martensiteduringheating
Since Martensite in
steels is supersaturated
Moststeelsdontsatisfythiscondition
solid solution of
carbon in alpha iron
and it decomposes at a
very rapid rate on
heating
RetainedAustenite
RetainedausteniteUntransformedAustenite.
ItformsasAustenitetomartensitetransformsonquenchingbelow
theMstempbutaboveMftemp.
AsAustenitetomartensitenevergoestocompletionsomeamount
ofausteniteispresentinthehardenedsteel.
SinceMsandMftempdecreasewithcarboncontentincreaseso
amountofretainedausteniteincreaseswithincreaseincarbon
content.
AllalloyingelementsexceptAlandColowertheMstempand
enhancetheamountofretainedaustenite.
Therefore,bothhighcarbonsteelsandhighalloysteelsareprone
toretainedaustenite.
Amountofretainedausteniteincreaseswithdecreased
martensitetempoftransformation
Athermal
and Isothermal
AthermalandIsothermalMartensite
Martensite
Athermaltransformationoccursinmostcarbonsteels
Martensitetransformationproceedsoncontinuouscooling
belowtheMstemperature
Thetransformationstopswhenthesteelisheldataparticular
temperatureinbetweenMsandMf
Thetransformationisindependentofholdingtime
needs supercooling
Larger amount of retained austenite formed at Mf called stabilized
austenite
Effectofappliedstressontransformation
Presenceofexternalandinternalstressesaffectthekineticsof
martensitictransformation
IfexternalstressesareappliedtoausteniteaboveMs
temperature,Msisraised
Astherearealargenumberofhabitplanes,theapplicationof
stressfavorsmartensiteplateformationonanyoftheplates,thus
themsisraised
Themaximumtemperatureatwhichmartensitecanbeformed
byplasticdeformationisdenotedasMd
Theamountofmartensiteformedbyplasticdeformationisa
functionofplasticdeformation
BainDistortionmodel
ThemodelwasproposedbyE.C.Bain
Anysimplehomogeneouspuredisyortionofthenaturewhich
convertsonelatticetoanotherbyexpansionandcontraction
alongthecrystallographicaxisbelongtoaclassknownas
BAINDISTORTION
Themodelexplainshowbctlatticecanbeobtainedfromfcc
latticewithminimumatomicmovement
Inthefigureinthepreviousslide,x,y,zandx,y,zrepresentthe
initialandfinalaxesoffccandbccunitcells
Anelongatedunitcellofthebccstructurecanbedrawnwithintwo
fcccells
Theelongatedbccunitcellhasac/aratioof1.40
Thepurebccunitcellhasac/aratioof1.0
Thebctstructureofmartensitehasc/aratioof1.08
Transformationtoabctunitcellisachievedby:
(a)contractingthecell20%inthezdirectionand
(b)expandingthecellby12%alongthexandyaxes
Thisresultsin4%increaseinvolume
Inthecaseofsteels,thecarbonatomsfitintozaxisofthe
bcccellat<100>positionscausingthelatticetoelongatein
thisdirection
Baindistortionresultsinthefollowingcorrespondenceof
crystalplanesanddirections:
Thismodelexplainsthetransformationofmartensitefrom
austenitewithminimummovementofatoms
Thuscarbonatomsarefinallypresentonlyinthemiddleof
theedgesalong[001]axisandnotinthemiddleoftheedges
whichrepresenttheaaxis
Habitplanes
Thetransformationischaracterizedbyawellestablishedrelationship
betweentheorientationofparentausteniteandthetransformedmartensite.
Habitplanesarethoseplanesoftheparentausteniticlatticeonwhich
martensiticplatesareformedandwhichlieparalleltthephysicalplaneof
themartensiticplate.
Ahabitplaneisdistortedbythemartensitetransformationthoughalongit
sheardisplacementtakesplaceduringtransformation.
Thehabitplanesforlow,mediumandhighcarbonsteelsare(111),(225),
(259)
Anmicrographofaustenitethatwaspolishedflatandthenallowedto
transformintomartensite.
Thedifferentcolorsindicatethedisplacementscausedwhenmartensite
forms.
HardnessofMartensite
Hardness of martensite is due to carbon content and chemical
composition
Strengthening effect is due to super saturation of alpha
solution with carbon
Hardness increases with increase in carbon content in
martensite and then decreases after a certain Carbon% (0.50.6%)
austenite is present
Alloying elements that lower Ms and Mf temperatures, give more
retained austenite
Steel becomes softer as retained austenite increases
Two suspected factors for enhanced hardness
a) internal strains within -Fe due to excess carbon
b) the plastic deformation of austenite surrounding martensite
plates
Appearance of large number of twins interlayer and increase of
dislocation density on martensite transformation
Segregation of carbon atoms to dislocations leading to Cottrel
atmospheres
Precipitation of dispersed carbide particles from alpha phase
Self tempering results in lowering of hardness
MORPHOLOGY
MorphologyofMartensite
Martensite transformation involves two shears:
Martensitictransformationsare(usually)firstorder,
diffusionless,shear(displacive)solidstatestructuralchanges.
Theirkineticsandmorphologyaredictatedbythestrainenergy
arisingfromsheardisplacement.
Thedisplacementcanbedescribedasacombinationof
homogeneouslatticedeformation,knownalsoasBain
Distortion,andshuffles.
InahomogeneouslatticedeformationoneBravaisLatticeis
convertedtoanotherbythecoordinatedshiftofatoms.
Ashuffleisacoordinatedshiftofatomswithinaunitcell,which
maychangethecrystallatticebutdoesnotproduce
homogeneouslatticedistortivestrain.
TypesofMartensite
Therearetwotypesofmartensiteclassifiedaccordingto
morphology:
Lathmartensite
Platemartensite
A) Lathmartensite
Hasshapeofastrip,lengthisgreatestdimension
Aregroupedtogetherintheformofparallelpackets
Lathmartensitehashighdislocationdensityandlowangle
boundaries
Slipisthemainmodeofdislocation
FormedwhenMstemperatureishigh
Formedinmediumorlowcarbonsteels
B)Platematensite
Formsintheshapeofplatesorlenses(acicularorlenticular)
Thestructureresemblesmechanicaltwins
Twinningispredominantformofdislocation
FormedatlowMstemperature
Formedinhighcarbonorhighalloysteels.
HighCarbonsteelsshowssuchmartensitehavingcarbon
percentage
LathMartensite
PlateMartensite
References
1.
2.
3.
4.
PhasetransformationbookbyPorterEstering.
PhysicalMetallurgy,byVijendraSingh
MaterialScienceandEngineering,byCallister.
Heattreatment,principleandtechniques,byRajanSharma
andSharma
5. ModernphysicalMetallurgybySmallmanandBishop.