Académique Documents
Professionnel Documents
Culture Documents
Management
Material Requirements Planning
(MRP) & ERP
Chapter 5
Transparency Masters to accompany Heizer/Render
Principles of Operations Management, 5e, and Operations
Management, 7e
14-1
14-2
Inventory Classifications
Inventory
Process
stage
Raw Material
WIP
Finished Goods
Number
& Value
Demand
Type
A Items
B Items
C Items
Independent
Dependent
14-3
Other
Maintenance
Operating
Materials With
Independent Demand
Materials With
Dependent Demand
Company Customers
Parent Items
Finished Goods
14-4
Calculated
MRP
2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458
January
February
1,500
1
1,200
4
100
100
500
500
300
14-5
100
100
450
450
100
Bill-of-Material
List of components & quantities needed to make
product
Provides product structure (tree)
14-6
14-7
Special Bills-of-Material
Modular bills
Planning bills
Phantom bills
14-8
Bill-of-Material
Product Structure Tree
Bicycle(1)
P/N 1000
Handle Bars (1)
P/N 1001
Wheels (2)
P/N 1003
Frame (1)
P/N 1004
14-9
Start production of
D
1 week
2 weeks to
produce
2 weeks
2 weeks
2 weeks
1 week
1 week
3 weeks
1 week
D
1
5
14-10
2
5
20
25
23
Net Requirements
30
33
25
15
33
8
7
7
1995
Corel
Corp.
14-11
MRP Requirements
Computer system
Mainly discrete products
Accurate bill-of-material
Accurate inventory status
14-12
MRP Benefits
Increased customer satisfaction due to meeting
delivery schedules
Faster response to market changes
Improved labor & equipment utilization
Better inventory planning & scheduling
Reduced inventory levels without reduced customer
service
Transparency Masters to accompany Heizer/Render
Principles of Operations Management, 5e, and Operations
Management, 7e
14-13
Master Production
Schedule
MRP by Period Report
MRP by date report
Lead Times
Purchase advice
Exception report
Inventory Data
Purchasing data
MRP planning
programs
(computer and
software)
14-14
Exception report
14-15
14-16
Lot-Sizing Techniques
Lot-for-lot
Economic Order Quantity
Part Period Balancing
Wagner-Whitin Algorithm
14-17
14-18
14-19
14-20
Extensions to MRP
Enterprise Resource Planning
MRP II with ties to customers and suppliers
14-21
14-22