Académique Documents
Professionnel Documents
Culture Documents
of Scouring:
To
To
To
Mechanism:
Saponification:
The
The
soaps.
Pectins
ammonia.
Mineral
Non-saponifiable
Residual
products.
Scouring
The
type of cotton.
The
color of cotton.
The
cleanliness of cotton.
The
The
CHEMICALS USED IN
SCOURING PROCESS
Main chemicals
Caustic soda
Surfactants
Detergents
Chelating agent
Sodium silicate
Soda ash
Solvent
Use
Neutralize acidic materials,
saponify glycerides (waxes
and oil),solubilise silicates
Reduce surface tension &
minimize interfacial
tension.
Emulsify oil, fats, waxes
and remove oil-borne
stains.
Deactivate metal ions.
Penetrate & break drown
lignins
Maintain pH
Assist emulsification by
dissolving oily materials.
FORM OF SCOURING
Yarn
scouring:
Hank
form
Package
form
Continuous
Fabric
scouring:
Open
width form :
Jigger
Pad batch
Progressive jig
Rope
form
Kier
Washer.
Scouring
Batch
Semi
process:
process.
continuous process.
Discontinuous
Modern
process.
process.
Scouring
methods of Cotton:
Generally,
dyeing machine)
Continuous
(Scouring in J or L box)
Kier
horizontal(yarn scouring)
b.
vertical(fabric scouring).
Kier
Standard
of water.
/ Quantity of cotton.
used.
Caustic
Soda
Sequestering
Wetting
M:L1:4
agent0.05-0.5%
agent 0.25-1.0%
to1:5
Temp100C-120C
Time12hrs
- 4hrs
Main
Cylindrical
Mixing
vessel
recipe)
Multi
liquor)
Perforated
Circular
false bottom
WORKING PROCEDURE
The
Continuous
4-5gm/L
4-5gm/L
1:3
90-100%
70-800C
45-90sec
2-4hr
102-105oC
Process:
box
heater.
box.
Washing
unit.
Impragnaion
CH2-OOC-C17H33
CHOOC-C17H33
CH2-OOC-C17H33
CH2-OH
+
NaOH
CH2-OH +
3C17H33COONa
CH2-OH
Sodium salt
Scouring
process of silk:
Impurities
present in silk:
Sericin
Mineral matter
Coloring
matter.
The removing of above impurities
1 1.5%in silk are called de-gumming.
Traces of waxes, fats
Principle:
In
Soap solution
Temp
Time
2-3%
Room temperature
40-60 min
10%
Temp
Room temperature
Time
1-2 hrs.
1st Bath
2nd Bath
30%
10-15%
Temp
90-950C
95C
Time
60-90mins.
1-3 hrs
Soap solution
Soda ash
Used for white and light shade
1-2%
Scouring
Bast
Standard recipe
Na2CO3
Wetting agent +
Detergent
Water softening agent
4-6gm
0.5-1gm/ltr
0.5-1.0gm/ltr
M:L
1:15-1:20
Temp
Boiling(1000C)
Time
2-4 hrs.
Assessment
of scouring:/Absorbency
test:
1.
Drop/Spot test:
The
Good scouring
Uniform scouring
Uneven scouring
Souring:
The
DIFFERENCE BETWEEN
SCOURING AND SOURING
Scouring
Souring
1. Scouring is done in
alkali solution.
1. Required heat to
boiling.
1. Need of definite time.