Académique Documents
Professionnel Documents
Culture Documents
Seminar
on
VALIDATION
OF
CAPSULE FILLING
MACHINE
CONTENT:
Validation vs Qualification
Why to validate?
Who should do Equipment Validation?
Parts of Equipment Validation
Validation of capsule filling machine
References
VALIDATION vs QUALIFICATION
VALIDATION
Action of proving and documenting that any process,
procedure or method actually and consistently leads to the
expected results
QUALIFICATION
Action of proving and documenting that any premises,
systems and equipment are properly installed, and/or work
correctly and lead to the expected results
The term qualification is normally used for equipment,
utilities and systems, and validation for processes
In this sense, qualification is part of validation.
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WHY TO VALIDATE?
Equipment validation is Vital for
Safety
Fewer interruptions of work
Elimination of premature replacement
cGMP requirement
Reduction of variation in results
Greater confidence in the reliability of results
EQUIPMENT QUALIFICATION
VALIDATION
OF
CAPSULE FILLING
MACHINE
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Data Collection:
Data required for collection
Machine rate
Alarms and warnings.
System status (e.g. off, on, standby states, etc.)
Other (specify)
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1.
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ENVIRONMENT
Physical condition
The capsule filler shall be installed in an environment with a
temperature range of ______ to ______ Fahrenheit and relative
humidity range of ______ to _____ %.
Vibration levels are:
Negligible
Other (specify)
Electromagnetic interference levels are:
Negligible
Other (specify)
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2.
Cleaning
The equipment will be cleaned using the following
compounds/cleaning agents/detergents:
______________. It is anticipated the equipment will be
cleaned on a _____________ basis.
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INSTALLATION QUALIFICATION(IQ)
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Purchase Details:
The purchase order no. & date shall be checked
The accessories & their spare parts if any shall be
checked as per purchase order
The delivery period shall be as per purchase order
Supplier or manufacturer name & address shall be
checked
Any deviation observed should be informed to the
supplier or manufacturer
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Details of the Equipment
Equipment name, make & model no. shall be recorded
In-house identification no. shall be recorded
Location for installation shall be checked
Utilities required shall be listed down
A detailed specification must be written which highlight
those parts of machine that are in product contact
Where stirring devices or augers are used to ensure
homogeneity and improve flow then specification of these
parts must be checked
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Procedure
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Acceptance criteria
All operating inputs provided on the equipment when
tested shall-successfully comply
-meet tolerance limit
The equipment should successfully perform when
operated as per SOP
Critical alarm/indicators provided on the equipment--calibrated
The equipment when operated shall not
- produce abnormal sound
- show any discrepancy in its smooth operation.
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PERFORMANCE QUALIFICATION(PQ)
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Procedure
The accuracy and precision of placebo powder fill will
be evaluated for each capsule size that will be used in
normal production
Record the number of damaged capsules
Capsules from throughout the lot/different batches
should be tested for weight uniformity
Capsules from throughout the lot/different batches
should be tested for blend content uniformity
Production speed i.e capsule per minute should be
evaluated
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REFERENCES
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