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BLANKING TOOL
for
STRIP LAYOUT FOR BLANKING TOOLS.
A strip layout represents the sequence of the logical, workable operations, which is to
say a sequence of ideas.
If this sequence of operations has error, the error will be surely emerge in a try out
press.
Production Requirement:
If production requirement is less, then material conservation is necessary
This must not increase the tool cost.
Gang die may be suitable for the mass production.
Grain Direction:
The grains are found in the sheets when they are rolled.
Bending the strip along the grain direction results in crack and fracture.
Burr Side:
It is a decisive factor in laying the strip.
In blanking, burr is found on the punch side.
In piercing ,burr is found on the die side.
Stock Material:
Every means is to be seen to conserve the stock material.
A double pass layout would justify the cost of stock material conserved.
ECONOMY FACTOR:
The designer should try out every possible means to attain a min 60%
usage of any strip, without sacrificing the accuracy of the piece part.
Economy Factor =
Area of the blank x No of rows x 100
Width of the strip x Pitch
new
TERMS USED IN STRIP LAYOUT
Pitch
Distance between two consecutive operations on a strip.
Scrap bridge
This is the portion of the material remaining after blanking
operation between one edge of the strip and the cutout portion. The portion
of material remaining between the two adjacent openings after blanking is
also called as the scrap bridge.
Front Scrap
This is the scrap bridge on that edge of the strip which is towards
the operator.
Back Scrap
This is the scrap bridge on that edge of the strip which is away
from the operator
EXAMPLE:
Calculate the economy factor to punch the mild steel washer in single row
feeding. Outside diameter is 30mm, Inside diameter is 18mm and
Thickness is 2mm
Scrap bridge width is = 1.2 s.
Scrap bridge width = 1.2 x 2
=2.4 mm
Pitch = 30 + 2.4 = 32 mm
Strip width = 30 + 4.8 = 34.8 mm
Number of rows = one
Area of blank = D
4
= 30
4
= 706.65 mm
The strip is passed through the tool only once to punch out
the blanks from it.
Wide run.
WIDE RUN
NOTCHING
Notching is a cutting operation for cutting off small portions from the edge
of a strip or a pre blanked component.
STRIP LAYOUT FOR CUT OFF
Cut off punch cuts with only one edge.
No scrap is produced.
A parting punch cuts with two opposite edges thereby producing a
scrap.
Trimming is an operation of cutting off material to alter the shape
of the
strip or blank.
In notching only a small area of the blank is cut off.
In trimming a larger area of material is removed.
Blank can be produced by combining notching, trimming and
piercing
operations with cut off or parting operations.
BLANKS HAVING IRREGULAR CONTOUR
1. Contour.
2. Minimum material wastage.
3. Less tool cost.
4. No scrap strip to handle which renders the production faster.
5. Accuracy in strip width.
6. Accuracy of the blank.
7. Flatness.
CONTOUR.
If the blank has two parallel sides, it can be produced by cut off
operation.
FLATNESS.
This strip layout demands the strip to be fed twice through the tool.
The stop used for the first pass should be removed or made to retract
spring loaded stoppers) from the working surface so as not to interfere
with the second pass.
The front and back scrap as well as the scrap bridge should
be wider than those for he single pass (about 50 to 100%).