Drillin

By S K
Mondal
 Drilling
Drilling is a operation that cuts cylindrical holes.
Video
 TYPES OF DRILL PRESSES
Vertical or pillar type

Radial Arm type

Gang drill

Multi Spindle drill

Numerical Control drill

Video
Drilling Operations
Chip formation
of a drill
 Drill
The twist drill does most of the cutting with the
tip of the bit.
There are
flutes to carry
the chips up
from the
cutting edges
to the top of
the hole where
they are cast
off.
Drill
 IES - 2004
Consider the following statements:
The helical flute in a twist drill provides the
necessary
1. Clearance angle for the cutting edge
2. Rake angle for the cutting edge
3. Space for the chip to come out during drilling
4. Guidance for the drill to enter into the
workpiece
Which of the statements given above are correct?
(a) 1 and 2 (b) 2 and 3
(c) 3 and 4 (d) 1 and 4
 IES - 2003
The purpose of helical grooves in a twist
drill is to
1. Improve the stiffness
2. Save a tool material
3. Provide space for chip removal
4. Provide rake angle for the cutting edge
Select the correct answer using the codes given
below:
Codes:
(a) 1 and 2(b) 2 and 3
(c) 3 and 4(d) 1 and 4
 Drill
Axial rake angle is the angle between the face and the

line parallel to the drill axis. At the periphery of the drill,

it is equivalent to the helix angle.
The lip clearance angle is the angle formed by the

portion of the flank adjacent to the land and a plane at

right angles to the drill axis measured at the periphery of
the drill.
Lead of the helix is the distance measured parallel to the

drill axis, between corresponding point on the leading

edge of the land in one complete revolution.
 Drill
Drill sizes are typically measured across the drill

points with a micrometer

Most widely used material is High Speed Steel

The drill blanks are made by forging and then are

twisted to provide the torsional rigidity. Then the

flutes are machined and hardened before the final
grinding of the geometry.
Deep hole drilling requires special precautions to

take care of the removal of large volume of chips.

 GATE- 1996
The rake angle in a drill
(a) Increases from centre to periphery
(b) decreases from centre to periphery
(c) Remains constant
(d) Is irrelevant to the drilling operation
 IES - 1997
The rake angle in a twist drill
(a) Varies from minimum near the dead centre
to a maximum value at the periphery
(b) Is maximum at the dead centre and zero at
the periphery
(c) Is constant at every point of the cutting
edge
(d) Is a function of the size of the chisel edge.
 Point Angle (2)
The point angle is selected to suit the hardness and
brittleness of the material being drilled.
Harder materials have higher point angles, soft materials
have lower point angles.
An increase in the drill point angle leads to an increase in
the thrust force and a decrease in the torque due to
increase of the orthogonal rake angle.
This angle (half) refers to side cutting edge angle of a
single point tool.
Standard Point Angle is 118
It is 116 to 118 for medium hard steel and cast iron
It is 125 for hardened steel
It is 130 to 140 for brass and bronze
It is only 60 for wood and plastics
 Helix Angle ()
Helix angle is the angle between the leading
edge of the land and the axis of the drill.
Sometimes it is also called as spiral angle.
The helix results in a positive cutting rake
This angle is equivalent to back rake angle of a
single point cutting tool.
Usual 20 to 35 most common
Large helix : 45 to 60 suitable for deep holes
and softer work materials
Small helix : for harder / stronger materials
Zero helix : spade drills for high production
drilling micro-drilling and hard work materials
 IES - 1992
A drill for drilling deep holes in aluminum
should have
(a) High helix angle (b) Taper shank
(c) Small point angle (d) No lip
 GATE- 1997
Helix angle of fast helix drill is normally
(a) 35o
(b) 60o
(c) 90o
(d) 5o
 IES - 1992
Low helix angle drills are preferred for
drilling holes in
(a) Plastics (b) Copper
(c) Cast steel (d) Carbon steel
 Cutting Speed in Drilling
The cutting speed in drilling is the surface
speed of the twist drill.
DN
V m / min
1000
 Drilling Time
Time for drilling the hole

L
T , min
fN
 MRR in Drilling

D 2
MRR 3
fN , mm / min
4
 Example
A hole with 40-mm diameter and 50-mm
depth is to be drilled in mild steel
component. The cutting speed can be
taken as 65 m/min and the feed rate as
0.25 mm/rev. Calculate the machining time
and the material removal rate.
 Some Formulae for Drilling
D
Cone height (h)
2 tan
f
Uncut chip thickness (t ) sin
2
D
Width of cut (b)
2sin
2r / D tan
Orthogonal rake angle ( ) tan 1

sin
Vide
o
 GATE- 2012
In a single pass drilling operation, a through
hole of 15 mm diameter is to be drilled in a
steel plate of 50 mm thickness. Drill spindle
speed is 500 rpm, feed is 0.2 mm/rev and
drill point angle is 118. Assuming 2 mm
clearance at approach and exit, the total drill
time (in seconds) is

(a) 35.1 (b) 32.4

(c) 31.2 (d) 30.1

 GATE-2014 (PI)
An HSS drill of 20 mm diameter with 5 mm
cone height is used to drill a through hole
in a steel work-piece of 50 mm thickness.
Cutting speed of 10 m/min and feed rate of
0.3 mm/rev are used. The drilling time, in
seconds, neglecting the approach and over
travel, is _______
 IAS - 1994
The time (in minutes) for drilling a hole is
given by
Depth of the hole h
t
Feed RPM
where 'h' is the
(a) Length of the drill
(b) Drill diameter
(c) Flute length of the drill
(d) Cone height of the drill.