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EQUIPMENT Galaez
MATERIALS HANDLING
Materials handling is loading, moving and
unloading of materials.
American Materials Handling Society:
Materials handling is the art and science
involving the moving, packaging and storing
of substances in any form.
Materials handling is the movement and
storage of materials at the lowest possible
cost through the use of proper methods and
equipment.
INTRODUCTIO
N
MATERIALS HANDLING
Material handling means providing the:
right amount
of the right material
in the right condition
at the right place
c. Semi-live skid
platform: These are
basically flat platforms
with two load wheels on
one end and two legs at
the other.
INDUSTRIAL Hand
VEHICLES Trucks
A. POWER TRUCKS
a. Fixed Platform Truck (powered): fixed
level, non-elevating platform for carrying load.
Capacities of these trucks can go up to 40 tons.
Smaller capacity models are called load carriers.
A. POWER TRUCKS
A. POWER TRUCKS
C. Pallet Lift Truck (powered): forerunner of
fork-lift trucks. Similar to platform lift truck in
which the platform is replaced by forks to work
also with loads on pallets.
Reach truck: permits
the forks to travel
forward to engage load,
lift it, and then retracts
towards the mast before
Side
travelloader
starts. truck: In
this design the
operational direction of
the forks is at right
Reach truck angles to the Side loader truck
movement of the truck.
INDUSTRIAL Powered
VEHICLES
trucks
A. POWER TRUCKS
d. Walkie Truck
(powered): Walkie Pallet
A. POWER TRUCKS
e. Straddle Carrier:
This is a self-loading
powered truck for
movement of long and
heavy loads including
shipping containers.
The truck consists of a
inverted U shaped frame
having wheels mounted on
outside of the frame.
INDUSTRIAL Powered
VEHICLES
trucks
C. TRACTORS
Tractor is a vehicle, having its own source of
power, used as a prime mover to haul (to give
motion to another or a group of other vehicles
which do not have their own motive power,
such as trailers, semitrailers, transfer cars
etc.)
INDUSTRIAL Powered
VEHICLES
trucks
C. TRACTORS
a. Industrial Tractor:
The industrial tractors are generally grouped
into:
(i) wheel type which are primarily used for
movement of one or more trailers for
interplant or intraplant transportation
(ii) crawler type which are mostly used in
outdoor and storage yard service at slow
speeds and for short hauls.
wheel type (farm tractor)
C. TRACTORS
b. Trailers:
Trailers are load bearing wheeled vehicles or
cars without any motive power, designed to
be drawn by a tractor or truck. Trailers are
classified as semitrailer and full trailers.
CLASSIFICATION OF
MATERIALS
HANDLING EQUIPMENT
(i) Industrial Vehicles/Trucks
(ii) Conveyors
(iii) Hoisting Equipment
(iv) Robotic handling system
(v) Auxiliary Equipment
CONVEYORS
CONVEYORS
These are gravity or powered equipment
commonly used for moving bulk or unit load
continuously from one point to another. The
equipment as a whole does not move.
A. BELT CONVEYORS
A belt conveyor consists of an endless flat
and flexible belt of sufficient strength, made
of fabric, rubber, plastic, leather or metal,
which is laid over two metallic flat pulleys at
two ends, and driven in one direction by
driving one of the two end pulleys.
C O N V E YO R S
A. BELT CONVEYORS
C O N V E YO R S
A. BELT CONVEYORS
c. Closed Belt Conveyor
The specially fabricated belt, after
being loaded with the material, can be
wrapped completely around the load.
A. BELT CONVEYORS
e. Portable Conveyor
Short length flat conveyors
carried on a wheeled
structure
useful for loading and
unloading of trucks/transport
vehicles
C O N V E YO R S
A. BELT CONVEYORS
f. Submerged Belt Conveyor
In which a portion of the belt moves through a
metallic trough (casing) which is filled with free
flowing, powdered material at the loading end.
The moving belt with holes, makes the material
flow to the unloading end of the trough.
C O N V E YO R S
Belt
Conveyors
CALCULATION: BELT
TENSION
C O N V E YO R S
Belt
Conveyors
CALCULATION: MOTOR
POWER
The power required at the driving pulley just
for driving the belt is given by the formula:
C O N V E YO R S
Belt
Conveyors
CALCULATION: MOTOR
POWER
The actual motor power:
C O N V E YO R S
B. CHAIN CONVEYORS
Characterized by one or multiple strands of
endless chains that travel entire conveyor
path, driven by one or a set of sprockets at
one end and supported by one or a set of
sprockets on the other end.
C O N V E YO R S
B. CHAIN CONVEYORS
a. Apron or Pan Conveyor
most common type of chain conveyor
The carrying surface of the conveyor is
composed of a series of plates or shapes
called apron.
When the conveyor aprons have vertical
flanges on all sides to form a pan like shape,
if is specifically called a pan conveyor.
C O N V E YO R S
B. CHAIN
CONVEYORS
C O N V E YO R S
B. CHAIN CONVEYORS
b. Cross-Bar or Arm
Conveyor
consists of a single or two
strands of endless chain, to
which are attached spaced,
removable or fixed arms
(or cross members) from
which materials are hung.
C O N V E YO R S
B. CHAIN CONVEYORS
c. Car-Type Conveyor
consists of a series of
small platform cars,
propelled by an endless
chain, running on a
closed track
also called a carousel
conveyor or pallet-
type conveyor
C O N V E YO R S
B. CHAIN CONVEYORS
d. Carrier Chain & Flat-top Chain Conveyor
consists of one or more number of endless
chains to which may be attached one of the
many different attachments for the purpose of
carrying unit materials or objects
C O N V E YO R S
B. CHAIN CONVEYORS
e. Trolley Conveyor (Overhead Conveyors)
consist of a series of trolleys supported from
an overhead endless track and propelled by an
endless chain or cable, with the loads usually
suspended from the trolleys.
C O N V E YO R S
B. CHAIN CONVEYORS
C O N V E YO R S
C. HAULAGE
CONVEYORS
The material is dragged, pushed or towed by
means of a chain or chains, making use of
flights or surfaces which are parts of the chain
themselves.
run at slow speed (15 to 60 mpm)
C O N V E YO R S
D. CABLE
CONVEYORS
Group of materials handling equipment to
transport people and bulk materials in load
carrying buckets, using overhead moving
cables and/or wire ropes
also known as ropeways or aerial
tramways
C O N V E YO R S
E. ROLLER
CONVEYORS
consists of series of rollers, mounted on
bearings, resting at fixed spacing on two side
frames
a. Unpowered or Idle Roller
Conveyor (Gravity Roller
Conveyor)
not driven or powered from an
external source
Gentle slope is given to these
conveyors to aid motion of the
loads (1.5 3 %)
C O N V E YO R S
E. ROLLER
CONVEYORS
b. Powered or Live Roller Conveyor
driven by one or a number of motors
Can be moved in either directions by changing
the direction of rotation of the rollers, where
these are called reversing conveyors.
C O N V E YO R S
F. SCREW
CONVEYORS
A screw conveyor consists of a continuous or
interrupted helical screw fastened to a shaft
which is rotated in a U-shaped trough to push fine
grained bulk material through the trough.
CLASSIFICATION OF
MATERIALS
HANDLING EQUIPMENT
(i) Industrial Vehicles/Trucks
(ii) Conveyors
(iii) Hoisting Equipment
(iv) Robotic handling system
(v) Auxiliary Equipment
HOISTING
EQUIPMENT
HOISTING
EQUIPMENT
Hosting equipment are usually powered
equipment used for lifting and lowering unit
and varying loads intermittently.
Primary function: transferring through lifting
and lowering operations.
These equipment generally utilize a drum,
wire rope, pulleys and load lifting
attachments.
HOISTING
EQUIPMENT
A. HOISTS
Hoist is an apparatus for raising or lowering a
load suspended from a hook on the end of a
chain or wire rope.
Basic hoisting equipment
Limitations:
used for relatively lighter loads (2 to 3 tonnes)
relatively slow
have limited travel distance and fixed direction
determined by the track
Fixed Hoist Travelling Electric Hoist
HOISTING
EQUIPMENT
B. WINCHES
Winch is an equipment for pulling a heavy load
by winding one or two ropes on a rope drum. It is
a stationary equipment which is fixed to the floor
or wall.
HOISTING
EQUIPMENT
C. ELEVATOR
a. Bucket Elevators
for conveying bulk
materials in a vertical
or steep inclined path,
consisting of an
endless belt, or
chain/s to which
metallic buckets are
fixed.
HOISTING
EQUIPMENT
C. ELEVATOR
b. Skip Hoists
primarily used for charging of
ores and other materials into tall
furnaces like blast furnace, lime
calcination furnace etc.
HOISTING
EQUIPMENT
C. ELEVATOR
c. Freight Elevators / Lifts
For vertical movement of materials and men
between different floors of a multistoried factory
or building, freight elevators or lifts are used.
HOISTING
EQUIPMENT
D. CRANES
Crane is a materials handling equipment for
lifting or lowering a load by a hook and moving
(transferring) it horizontally, in which the hoisting
mechanism is an integral part of the equipment.
A crane essentially consists of:
(i) a steel structure
(ii) a hoisting mechanism
(iii) suitable load handling attachment
(iv) drive and controls
HOISTING
EQUIPMENT
D. CRANES
STATIONARY CRANES
a. Jib Cranes
It is a stationary crane
consisting of a vertical
member (called pillar or
column) from which extends
a horizontal swinging arm
called jib, carrying a trolley
hoist or other-hoisting
mechanism.
HOISTING
EQUIPMENT Cranes
STATIONARY CRANES
b. Overhead Travelling
Cranes or Bridge
Cranes
These cranes essentially
consists of one or more
hoisting devices mounted
on a bridge consisting of
one or two horizontal
girders, which are
supported at each end by
trucks riding on elevated
HOISTING
EQUIPMENT Cranes
STATIONARY CRANES
c. Gantry Cranes
similar to an overhead
travelling crane, except that
the bridge is rigidly supported
on two or more legs with
wheels which run on fixed
rails or runways at the level
of the floor.
HOISTING
EQUIPMENT Cranes
STATIONARY REVOLVING
CRANES
a. Wharf Cranes
extensively used in
shipyard and port for
unloading and loading of
ships cargo
boom can be luffed up and
down thus moving the load
towards or away from the
crane
HOISTING
EQUIPMENT Cranes
STATIONARY REVOLVING
CRANES
b. Pillar Cranes
It is a stationary crane
consisting of a vertical
member (pillar) held fixed
in position at the base to
resist overturning with a
constant radius revolving
boom supported at the
outer end by a tension
member, and carrying an
end pulley over which the
lifting rope with hook is
HOISTING
EQUIPMENT Cranes
STATIONARY REVOLVING
CRANES
c. Tower Cranes
It is a stationary crane
consisting of a vertical
member (pillar) held fixed in
position at the base to resist
overturning with a constant
radius revolving boom
supported at the outer end by
a tension member, and
carrying an end pulley over
which the lifting rope with
hook is suspended.
HOISTING
EQUIPMENT Cranes
MOBILE CRANES
MOBILE CRANES
HOISTING
EQUIPMENT Cranes
MOBILE CRANES
c. Railroad / Locomotive Cranes
single-flange wheel, rail mounted travelling
crane
HOISTING
EQUIPMENT Cranes
MOBILE CRANES
d. Floating
Cranes
used for handling
material on,
around and from
the water.
CLASSIFICATION OF
MATERIALS
HANDLING EQUIPMENT
(i) Industrial Vehicles/Trucks
(ii) Conveyors
(iii) Hoisting Equipment
(iv) Robotic handling system
(v) Auxiliary Equipment
CLASSIFICATION OF
MATERIALS
HANDLING EQUIPMENT
(i) Industrial Vehicles/Trucks
(ii) Conveyors
(iii) Hoisting Equipment
(iv) Robotic handling system
(v) Auxiliary Equipment
ROBOTIC
ROBOTIC HANDLING
SYSTEM
Robotic Institute of America (RIA) has defined
a robot as:
A robot is a reprogrammable, multifunctional
manipulator designed to move material,
parts, tools, or specialized devices through
variable programmed motions for the
performance of a variety of tasks.
ROBOTIC
ROBOTIC HANDLING
SYSTEM
ROBOTIC
ROBOTIC HANDLING
SYSTEM
CLASSIFICATION OF
MATERIALS
HANDLING EQUIPMENT
(i) Industrial Vehicles/Trucks
(ii) Conveyors
(iii) Hoisting Equipment
(iv) Robotic handling system
(v) Auxiliary Equipment
AUXILIARY
EQUIPMENT
Other equipment or gadgets which are used
in the field of materials handling but are not
directly or independently used for movement
of materials.
A U X I L I A RY
EQUIPMENT
GATES
Used in conjunction with various bulk
materials storage hoppers (bins, silos etc.) to
close or open the outlet and adjust discharge
of materials in batches from the hoppers.
A U X I L I A RY
EQUIPMENT
CHUTES
Chutes are inclined
connections between two
systems of materials
handling equipment or
production equipment, in
the form of troughs of
definite geometrical cross
section or pipes, which
convey unit or bulk load by
gravity.
A U X I L I A RY
EQUIPMENT
WEIGHING AND
CONTROL EQUIPMENT
Conveyor Scale is a section of belt conveyor
with its own drive arrangement, load sensing
devices.
Batchers
When the container is filled to desired extent,
the weight tilts the vessel against the
pneumatic force and discharges the material.
ORGANIZATION
,
MAINTENANCE
MAINTENANCE
Industrial Trucks
Battery and battery charging system; Brakes;
Transmission, Clutch and shift linkages; Wheels;
Steering; Fuel and hydraulic system leakage
Conveyors
The wheels, tracks, chain & sprocket etc. should be
kept properly lubricated to avoid excessive wear.
Cranes and Hoists
Any excessive wear or breakage of even a single
wire of the wire rope calls for replacement.
SAFETY
Training
Manuals
Good Housekeeping
Aisles and passageways
Fire-fighting
Guarding, illumination, labels, signs
Thank
you!