World Class Technologies for Manufacturing

World Class Technologies for

Manufacturing

Patrick J. Delaney, CFPIM, CIRM,

CPM
 World Class Technologies for
Manufacturing

National Manufacturing Week

Chicago
McCormick Place
February 23-26, 2004
Manufacturing Enterprise Automation
Manufacturing Process Automation
Product Design Automation
Facility Security & Automation
Data Capture and Data Tracking Automation
 World Class Technologies for
Manufacturing

Computer-Integrated
Manufacturing
Rehg & Kraebber,
Prentice Hall, 3rd Ed.
2004
Purdue University
30 Engineering

Schools
Manufacturing

Technology
Program
 World Class Technologies for
Manufacturing

Are You Ready To Go ?

 World Class Technologies for
Manufacturing
The Untouched
Processes
 World Class Technologies for
Manufacturing

Electronic Commerce [www.com+EDI]

World Class Internet Supply Chain Systems Suite
Technologies Enterprise Resource Planning Systems
Advanced Planning & Scheduling Systems
for

Integrated ERP/CRM/SRM
Manufacturin Wireless WANs [over 30 miles]
g RFID Tracking Technology
Global Tracking Systems
Internet B2B Server Applications
Sales & Field Force Automation [SFA]
Mobile Connectivity [MC]
Computer Aided Design CAD/PLM
Computer Aided Manufacturing [CAM]
Manufacturing Automation Controllers
Device and cell controllers
 World Class Technologies for
Manufacturing

DuPont Innovation
Automotive Coatings
Technology

Wet on Wet Paint Systems

Rust coating

Primer coat

Color coat

Clear coat

Final stage oven dry

 World Class Technologies for
Manufacturing

Robotic
Evolution Hydraulic in early 1980s
Electric/electronic today
Newer vision systems
Higher accuracy & repeatability
Proprietary controllers
[Motorola]
Advanced CAD/CAM
Simulation
Greater path accuracy [0.05mm]
Dual robotic cells
Jig-less manufacturing
Betty Boop
 World Class Technologies for
Manufacturing

Manufacturing
Software
Development Path MES APS

SFC

Inventory ERP/ERO
MRP MRP II
control

Order Entry SFA CRM

Forecasting DRP SCM

 World Class Technologies for
Manufacturing

S u p p ly C h a in S u it e

C u s to m e r R e la tio n s h ip M a n a g e m e n t
CRM

O rd e r M a n a g e m e n t S y s te m s E n te rp ris e R e s o u rc e P la n n in g
OM S ERP

W a re h o u s e M a n a g e m e n t S y s te m A d v a n c e d P la n n in g & S c h e d u lin g
W M S APS

T ra n s p o rta tio n M a n a g e m e n t S y s te m S u p p lie r R e la tio n s h ip M a n a g e m e n t

TM S S R M /S C O R

D e s ig n E n g in e e rin g / C A D E le c tro n ic C o m m e rc e S u ite

G 2G B2B
 World Class Technologies for
Manufacturing

Supply Chain Event

i2 Global Managers [SCEM]
Logistics Monitor Monitor all E-commerce
transactions
Business rule based
Create action messages
and flags
Check each event for
validity and accuracy
Accommodates all trading
partners
Computer Order status, shipping,
inventory, billing, etc.
Associates
BizWorks
 World Class Technologies for
Manufacturing

Internet Ford Case

CAD
E-commerce graphics
application
Internet transfer of
engineering documents &
graphics
Utilizing a translation software
to interface with incompatible
supplier applications
 World Class Technologies for
Manufacturing

Laser based 100% inspectionDaimler-Chrysler Case

Automatic collection of SPC
data
Line stopping feedback
Machine analysis and
preventive maintenance
warnings
Bi-lingual inspection
instructions
Automated display of ISO
9000 procedures
Intranet sharing of QA data
across plant sites
 World Class Technologies for
Manufacturing

Honda Supplier
Inbound items are bar-coded
Outbound items are bar-coded
WIP isnt bar-coded
Warehouse isnt bar-coded
Cycle counts daily
Physical inventory every 30
days
 World Class Technologies for
Manufacturing

Old Rand-McNally Publishing Co.

Case
Cycle Counting
Approach
Largest printing plant in the U. S.
Very large warehouses
F.G. Four racks high
Lose signatures
Cycle counters
Flashlights

Binoculars

Computer print out

 World Class Technologies for
Manufacturing

Data Capture
Hand held devices Devices
Pen based devices
Scanner/data input devices
RFID tracking
ERP integrated
Windows CE - OS
Finger size point & scan
Micro-chip theft control
Electronic asset tracking [EAT]
Rackrunners
MicroStamp RFID Technology
 World Class Technologies for
Manufacturing

Voice Recognition Technology

InfoWorld 100
Technology Winner 2003
Warehouse picking application
Headset communications
Belt clip display system
Two-way communications
Improved pick accuracy to one error
in 3,000 picks
 World Class Technologies for
Manufacturing

Technology Assessment Team

Technology Assessment
Investment priorities
Integration issues
Benchmarking study
New employee profiles
Technology training
Payback measurements
University relationships
Technology Vision
 World Class Technologies for
Manufacturing

Todays Typical Systems

Environment
Most technologies are only partially
implemented or interfaced
Budget constraints constantly cut back
deployments
Acquisitions & divestments force major steps
backward
E-commerce skill sets are weak
Short term needs interfere with obtaining
quality deliverables
End to end supply chain initiatives have
overwhelmed the development queue
Outsourcing has built more islands of
automation
 World Class Technologies for
Manufacturing

World Class Technologies

Assessment
SOPHISTICATION

INTEGRATION
 World Class Technologies for
Manufacturing

Todays Purdue Graduates

Database structuring and administration [Quick BASIC, C+]
Design techniques of Expert Systems [PC Easy & EXSYS]
PC based ERP
Distributed system design & networking
Hands-on PLC programming [programmable controllers]
Apply CAD and CAE software tools
Work in a $10 million CIM laboratory
CIM software

CNC workstations

automated materials handling with robots

automated data capture [RFID]

vision systems
 World Class Technologies for
Manufacturing

PPR Hub

Production Process Robotics

System Planning
Product Ergonomics
Efficiency
Process HUB
Cost
Analysi Resource QA
s
Scheduling & Factory Flow
Control Simulation
System Integrators: Rockwell/ IBM/ Dassault/ ABB/ EDS/
MIT
 World Class Technologies for
Manufacturing

National Manufacturing Week

Chicago McCormick Place
February 23-26, 2004
www.manufacturingweek.com

What industries are using your product?

What new features have been added to your product since
last year?
What are the integration features of your product?
 World Class Technologies for
Manufacturing

Speaker Contact
Data
Patrick J. Delaney
NWU Research Park
E:mail:
SIBCCorp@aol.com
Phone:
1-800-806-5177