CMR INSTITUTE OF TECHNOLOGY

(Accredited by NBA, Approved by AICTE, Permanently Affiliated to JNTUH)

Kandlakoya (V), Medchal Road, Hyderabad - 501 401

NON DESTRUCTIVE
TESTING
PRESENTING BY
K. RAHUL
(13R01A0326)
 NON-DESTRUCTIVE TESTING

Nondestructive testing (NDT) is a wide group

of analysis techniques used in science and
technology industry to evaluate the properties
of a material, component or system without
causing damage.
Definition of NDT :The use of non-invasive
techniques to determine the integrity of a
material, component or structure or
quantitatively measure some characteristic of
an object.
 Why non destructive testing
Test piece too precious to be destroyed.
Test piece to be reuse after inspection.
For quality control purpose.
Test piece is in service.
When are NDT methods are used
To assist in product development.
To verify proper assembly.
To monitor, improveor control
manufacturing process.
To inspect for in service damage.
To screen or incoming materials.
To verify proper processing such as heat
treating.
 Major types of NDT

Detection of surface flaws

Visual
Magnetic particle inspection
Fluorescent dye penetrant inspection
Detection of internal flaws
Radiography
Ultrasonic testing
Eddy current testing
 Magnetic particle inspection

Introduction
Magnetic particle testing is one of the most widely utilized NDT
methods
This method uses magnetic fields and small magnetic particles
to detect flaws in components .
The only requirement for this testing is that the material for
inspection must be ferrous material.
The method is used to inspect a variety of product forms such as
castings, forgings, and welded elements.
 Basic principle
Consider a bar magnet. It has a magnetic field in and
around the magnet. Any place that a magnetic line of
force exits or enters the magnet is called a pole. A
pole where a magnetic line of force exits the magnet
is called a north pole and a pole where a line of force
enters the magnet is called a south pole
 When a bar magnet is broken in the center of its length, two
complete bar magnets with magnetic poles on each end of each
piece will result.
If the magnet is just cracked but not broken completely in two, a
north and south pole will form at each edge of the crack. The
magnetic field exits the north pole and reenters at the south pole .
The magnetic field spreads out when it encounters the small air gap
created by the crack because the air cannot support as much
magnetic field per unit volume as the magnet can. When the field
spreads out, it appears to leak out of the material and, thus is called
a flux leakage field.
 Magnetic particle inspection
Initially the inspecting material is placed in between the two
electromagnets the magnetic flow lines are developed in the
material. when there is a crack in the material the magnetic lines
deflected this can be seen by pouring some magnetic particles as
they form a ridge over the crack , they can be seen clearly in a
dark room under ultra violet light.
Now the same material is placed under the circular
electromagnetic fields
 General procedure for MPI
Cleaning
Magnetizing the object
Addition of magnetic particles
Illumination during inspection (e.g. UV
lamp)
Demagnetization.
 Magnetizing the object
Magnetizing of object may be done in various ways generally
classified as direct and indirect magnetization.
Direct magnetization : current is passed directly through the
component.
Indirect magnetization: using a strong external magnetic
field to establish a magnetic field within the component.

Electromagnets Permanent magnet

coil shot
 Magnetization Equipment for
Magnetic Particle Testing
Permanent magnets: The use of industrial magnets is not popular
because they are very strong and thus they are difficult and
sometimes dangerous to handle. However, these are used for
inspection in underwater, explosive environments. where
electromagnets cannot be used.
Electromagnetic yokes:
this equipment is used to
establish a very strong magnetic
field by which we can lift weight
up to 40 pounds. By means of a switch
we can on off the magnetic field.
Portable coils: these are used to generate the longitudinal
magnetic fields. When a preformed coil is used, the
component is placed against the inside surface on the coil.
Portable Power Supplies: these are used to provide the
necessary electricity to the prods, coils or cables. They can
operate on either 120V or 240V electrical service.
 Magnetic particles
Pulverized iron oxide (Fe3O4) or carbonyl iron powder can be
used
Coloured or even fluorescent magnetic powder can be used to
increase visibility
Powder can either be used dry or suspended in liquid.
 Demagnetization
After conducting a magnetic particle inspection, it is usually
necessary to demagnetize the component. Remanent
magnetic fields can:
affect machining by causing cuttings to cling to a
component.
interfere with electronic equipment such as a compass.
can create a condition known as "ark blow" in the welding
process. Arc blow may causes the weld arc to wonder or
filler metal to be repelled from the weld.
cause abrasive particle to cling to bearing or faying
surfaces and increase wear.
 Some Standards for MPI Procedure

British Standards
BS M.35: Aerospace Series: Magnetic Particle Flaw
Detection of Materials and Components
BS 4397: Methods for magnetic particle testing of welds
ASTM Standards
ASTM E 709-80: Standard Practice for Magnetic Particle
Examination
ASTM E 125-63: Standard reference photographs for
magnetic particle indications on ferrous castings
 Advantages of MPI
One of the most dependable and sensitive methods
for surface defects
fast, simple and inexpensive
direct, visible indication on surface
unaffected by possible deposits, e.g. oil, grease or
other metals chips, in the cracks
can be used on painted objects
surface preparation not required
results
readily documented with photo or tape
impression
 Limitations of MPI
Only good for ferromagnetic materials
sub-surface defects will not always be
indicated
relativedirection between the magnetic field
and the defect line is important
objectsmust be demagnetized before and after
the examination
the current magnetization may cause burn
scars on the item examined
 Ultrasonic testing
Introduction
Ultrasonic testing uses high frequency sound waves (typically in the range between 0.5
to 15 MHZ) to conduct examinations and make measurements beside it is used to
detection of internal flaws.
Basic principle
A typical echo-pulse UT inspection system consists of functional units, such as
pulser/receiver , transducer, and a display device. high voltage electrical pulses are
produced by pulser/receiver, the transducer generates ultrasonic energy and
propagates in to the material in the form of waves, when there is a discontinuity
(such as crack) in the wave path, part of the energy will be reflected back from the
flaw surface. The reflected waves transformed in to electrical signals by the
transducer and displayed on the screen.
 Propagation of ultrasonic waves
In solids waves can propagates in four principle modes that are
based on the way of particle oscillates.
1. Longitudinal waves:
Similar to audible sound waves,
the only type of wave which can
travel through liquid.
2. Shear waves:
generated by passing the ultrasonic
beam through the material at an angle.
Usually a plastic wedge is used to
couple the transducer to the material
3. Surface waves:
travel with little attenuation in the
direction of propagation but weaken
rapidly as the wave penetrates below
the material surface.
particle displacement follows an
elliptical orbit
4: Lamb waves:
observed in relatively thin plates only
velocity depends on the thickness of
the material and frequency .
Transducer:
Piezoelectric transducer:
The active element of most acoustic
transducers is piezoelectric ceramic.
This ceramic is the heart of the
transducer which converts electrical
to acoustic energy, and vice versa.
Types of transducers:
Transducers are generally classified as:
1. Contact type
2. Immersion type
 1. contact: are used for direct
contact inspections. Coupling
materials of water, grease, oils,
or commercial materials are
used to smooth rough surfaces
and prevent an air gap between
the transducer and the
component inspected.
1.1 dual element: contain two
independently operating elements in a
single housing. One of the elements
transmits and the other receives. Dual
element transducers are very useful
when making thickness measurements
of thin materials and when inspecting
for near surface defects.
1.2 angle beam: and wedges are
typically used to introduce a refracted
shear wave into the test material.
Transducers can be purchased in a
variety of fixed angles or in adjustable
versions where the user determines the
angles of incident and refraction. They
are used to generate surface waves for
use in detecting defects on the surface
of a component.
2. Immersion: do not contact the
component. These transducers are
designed to operate in a liquid
environment and all connections are
watertight. Wheel and squirter
transducers are examples of such
immersion applications.
 Data presentation
Ultrasonic data can be collected and displayed in a number of different
formats. The three most common formats are know in the NDT world as
A-scan, B-scan and C-scan presentations.
A-scan: The A-scan presentation displays the amount of received
ultrasonic energy as a function of time. The relative amount of
received energy is plotted along the vertical axis and elapsed time
(which may be related to the sound energy travel time within the
material) is display along the horizontal axis.
B-scan: The B-scan presentations is a profile (cross-sectional)
view of the a test specimen. In the B-scan, the time-of-flight
(travel time) of the sound energy is displayed along the vertical
and the linear position of the transducer is displayed along the
horizontal axis. From the B-scan, the depth of the reflector and its
approximate linear dimensions in the scan direction can be
determined
C-scan: The C-scan presentation provides a plan-type view of the
location and size of test specimen features. The plane of the
image is parallel to the scan pattern of the transducer.
C-scan presentations are produced
with an automated data acquisition
system, such as a computer controlled
immersion scanning system.
The relative signal amplitude is
displayed as a shade of gray or a color
for each of the positions where data
was recorded. The C-scan presentation
provides an image of the features that
reflect and scatter the sound within and
on the surfaces of the test piece.
Normal beam inspection: Pulse-echo
ultrasonic measurements can determine
the location of a discontinuity in a part or
structure by accurately measuring the
time required for a short ultrasonic pulse
generated by a transducer to travel
through a thickness of material, reflect
from the back or the surface of a
discontinuity, and be returned to the
transducer. In most applications, this
time interval is a few microseconds or
less. d = vt/2 or v = 2d/t

Angle beam inspection: angle beam and wedges are typically used to
introduce a refracted shear wave into the test material. An angled sound
path allows the sound beam to come in from the side, thereby
improving detectability of flaws in and around welded areas.
Inspection of weld joints

Advantages:
It provides instantaneous results
Its equipment is portable and automated
It has other uses like thickness mesurements.
Disadvantages:
Surface must be accessible to transmit ultrasonic sounds.
Materials that are tough, irregular in shape and very small are
difficult to inspect.
Thank you