Industrial Automation

Systems Market analysis

 Highlights
The services market is the fastest growing segment owing to high demand on training, updates,
operation and maintenance, and annual maintenance contracts from the automotive, power, oil and
gas, chemicals and petrochemicals, food and beverages (F&B), pharmaceuticals, cement, and fertilizer
industries in APAC.
The demand for oil and gas in APAC is likely to reach 70% of the global market by 2020. This is forcing
oil and gas companies, especially national oil companies, such as China National Petroleum
Corporation (China), PETRONAS (Malaysia), Oil and Natural Gas Corporation (India), and Pertamina
(Indonesia), to aggressively invest in exploration and drilling projects to attain energy self-sufficiency.
The demand for oil and gas in APAC may add pace to the adoption of plant automation solutions,
including distributed control systems (DCS), programmable logic controllers (PLC), supervisory control
and data acquisition (SCADA), and manufacturing execution systems (MES), during the forecast period.
The availability and low prices of natural gas in North America is promoting the use of the commodity
as feedstock for power generation plants. The US is investing in upgrading existing thermal power
plants and building new power plants based on natural gas to fulfil growing domestic power demand.
We expect most of the power
plants in the US to use natural gas by 2035; this increases the scope of adoption of plant automation
solutions during the forecast period.
APAC and North America have a well-developed pharmaceutical industry, which is experiencing high
investments in the base year. In 2015, GlaxoSmithKline (GSK) proposed that it will build a new plant in
India and for this it will invest $150 million. The same year Roche announced that it will invest $125
million to upgrade its Oregon plant in the US
 Market Segmentation

Global plant
automation
solutions
market

Solutions End users Geography

Process Discrete
Hardware Software Services America APAC EMEA
Industries industries
 Top Vendors

1. System 800xA 1. DeltaV 1. Experion PKS Altivar IMC SIMATIC WinCC 1. Allen Bradley
2. Freelance 2. Ovation 2. Total Plant Modicon M238, PM-ANALYZE Series
3. Symphony 3. Engineered solutions M258, TSX Micro, PM-CONTROL 2. Large
Plus Software and 3. TDC 3000 LM058 , 168, Controller
TM7, ETB, STB, PM-QUALITY Systems
4. Network Hardware SCADA 4. TDC 2000
Solutions TM5, OTB ShutDown WinCC 3. Safety
manager SCADA 5. Experion
4. SCAD Software Magelis XBT SIMATIC IT Programmable
5. SCADAvantage SCADA production
and Twido Series Controllers
Configuration 6. RC500 RTU suite
6. MicroSCADA Zelio Logic 4. Small
Tools 7. Engineered SIMATIC IT R&D Controller
Pro software and Modicon
momentum suite Systems
7. CitectSCADA Hardware SCADA
Scheduler CitectSCADA SIMATIC IT 5. CPGSuite
Solutions service information
9. PowerLogic Scheduler
8. Honeywell solution software
SCADA RTU2020 PowerLogic
SCADA SIMATIC IT 6. RS PMX MES
9. SCADA intelligence PharmaSuite
Software and Real-time
performance suite information
Configuration
Tools information SIMATIC PCS 7 software
solution 7. Micro and
CEMAT
Multi-site MES Nano Controller
LOGO! Logic PLC Systems
implementation
with complex ERP SIMTIC 505 AutoSuite
S&-1500 PLC Kit information
software
Market value
The global control systems market grew by 6.2% in 2014 to reach a value of $21,856.5 million.
Market value forecast
In 2019, the global control systems market is forecast to have a value of $25,053.8 million, an
increase of 14.6% since 2014.
Category segmentation
Dcs is the largest segment of the global control systems market, accounting for 50.6% of the
market's total value.
Geography segmentation
Europe accounts for 42.7% of the global control systems market value.
Market rivalry
There are many potential buyers in the global market, as Control Systems are extremely versatile
and can be used in a wide range of processes. As Control Systems are very important for
efficiency and competitiveness, and there are a relatively low number of sellers globally, buyer
power is weak.
 Market Overview
Definition
The Control Systems market is made up of programmable logic controllers (PLC) and
distributed Control Systems (DCS). It does not include PC-based Control Systems and
software.
A control system is a device, or set of devices, that manages, commands, directs or regulates
the behavior of other device(s) or system(s).
Industrial Control Systems are used in industrial production. There are two common classes
of Control Systems, with many variations and combinations: logic or sequential controls, and
feedback or linear controls.
A logic gate is an idealized or physical device implementing a Boolean function, that is, it
performs a logical operation on one or more logical inputs, and produces a single logical
output. A Programmable Logic Controller, PLC or Programmable Controller is a digital
computer used for automation of electromechanical processes, such as control of machinery
on factory assembly lines, amusement rides, or light fixtures.
PLCs are used in many industries and machines. Unlike general-purpose computers, the PLC
is designed for multiple inputs and output arrangements, extended temperature ranges,
immunity to electrical noise, and resistance to vibration and impact.
DCS (Distributed Control System) is a computerized control system used to control the
production line in the industry. The entire system of controllers is connected by networks for
communication and monitoring. It is a very broad term used in a variety of industries, to
monitor and control distributed equipment.
 Market Overview
Market analysis
The global Control Systems market has undergone moderate growth in recent years, showing a
compound annual growth rate (CAGR) of 3.9% from 2010-2016. The market is predicted to
continue to grow in the period 2016-2020, but at a reduced rate, with a CAGR of 2.8%.
The market is split almost evenly between programmable logic controllers (PLCs) and distributed
Control Systems (DCSs).
The global Control Systems market had total revenues of $21.86bn in 2016, representing CAGR
of 3.9% between 2010 and 2016. In comparison, the Asia-Pacific and US markets grew with
CAGRs of 2.1% and 3.5% respectively, over the same period, to reach respective values of
$7.36bn and $3.52bn in 2016.
 Market data: Current
25,000.00
$ Growth
Year (million) (million) (%) 20,000.00
18,782.4 14,132.8
2010 0 0 15,000.00
19,750.5 14,861.2 $ (million)
2011 0 0 5.20% 10,000.00 (million)
20,363.8 15,322.6
2012 0 0 3.10% 5,000.00
20,571.7 15,479.1
2013 0 0 1.00% 0.00
21,856.5 16,445.8 2010 2011 2012 2013 2014 2015 2016
2014 0 0 6.20%
22,075.9 16,610.9
2015 0 0 1.00%
22,838.6 17,184.8

2016The global0 control
0 3.45% systems
market grew by 6.2% in 2016 to
reach a value 3.59929 of $21,856.5
million.
CAGR: 201016 2
The compound annual growth rate of the market in the period
2010-16 was 3.45%.
 Market data: Forecast
30,000.00
Growth
Year $ (million) (million) (%) 25,000.00

2016 22,838.60 17,184.80 3.50% 20,000.00

2017 23,540.60 17,713.10 3.10%
15,000.00 $ (million)
2018 24,302.30 18,286.10 3.20% (million)
10,000.00
2019 25,053.80 18,851.60 3.10%

CAGR: 201619 3.23% 5,000.00

0.00
2016 2017 2018 2019

In 2019, the global control systems market is forecast to have a value of $25,053.8
million, an increase of 14.6% since 2016.
The compound annual growth rate of the market in the period 2016-19 is predicted to
be 2.8%.
 Segmentation
2016
Market segmentation
Category 2016 %
DCS is the largest segment of D
11,048.7
DCS 0 50.6
the global control systems CS 10,807.8
market, accounting for 50.6% PLC 0 49.4
21,856.5
of the market's total value. Total 0 100%

The PLC segment accounts

Global control systems market category
for the remaining 49.4% of segmentation: $ million, 2016
the market.
Geography 2016 %
Geography Segmentation
2016 Europe 9,325.10 42.7
Europe accounts for 42.7% of Europe Asia-Pacific 7,356.00 33.7
United
the global control systems Asia-
Pacific States 3,521.30 16.1
market value. United Middle East 389.6 1.8
States Rest 1,264.50 5.8
Asia-Pacific accounts for a Middle
21,856.5
East
further 33.7% of the global Total 0 100%

market.
Global control systems market geography
segmentation,% share, 2016
Plant automation encompasses Global automation market
various technologies starting from
acquisition of raw materials to SCAD
distribution of final products, and PLC DCS MES APC
represents a revolution in the
A
manufacturing industry.
An automation control solution enables organizations in the process and discrete
industries to increase the overall efficiency and functioning. It enables collection of data
from field devices, which gives a competitive edge to end-users; allows uninterrupted
system operations; provides accurate and real-time information to companies; improves
efficiency metrics; and reduces total expenditure.
In addition, plant automation ensures smooth functioning and harmony of various
complex processes with minimum downtime and maintains the exacting standards of
legislature dictating employee safety. In addition, the adoption of IoT and advances in
machine to machine communications have served to accelerate the adoption of
automation technologies in factories. The major types of industrial automation solutions
such as DCS, PLC, SCADA, and MES, are used on a large-scale in the process and
discrete industries.
Governments worldwide are keen to improve product quality standards and production.
They designed favorable policies and grants to promote development. The market
experienced a dramatic twist in the last decade with APAC dominating the Americas and
Europe.
 Market study
Customer Market Market Market
Segments Drivers Trrends Chellenges

Need for Increased Apprehensions

Process improved adoption of among end-
analytics users
industry process
efficiency

Growing focus High customer

Sharper on industrial switching costs
Discrete
industrial
industry
regulations

Development Internet of Competition

Things among vendors
of integrated
automation
solutions
Demand for
cyber secure
automation
System solutions
upgrades

Emergence of
MAC concept

Growing
demand for
smart factories
Porters 5 Force analysis
The vendors act as a one-stop
solution provider for all the
automation needs, reducing
the influence of the suppliers
in the market.
Though buyers can
Bargaining
power of
select
suppliers vendors of their choice,
(Low ) the
Absence of any need for customized
direct solutions limits their
substitute has flexibility
reduced the threat. in choosing vendors. In
addition, switching
costs
Bargaining
power of remain high.
Threat of
Threat of
substitutes
rivalry (high) buyers
(Low)
(Moderate )

The market is becoming

intensely competitive due to
The presence of already- the presence of many
established vendors and Threat of established global, regional,
the need for high initial new and local players.
entrants
investments deter new (Low)
entrants from entering
the market.