SolidCAM

So far you have learned the basic G codes for manual

CNC machining, now it is time to move on to use
SolidCAM, a kind of Computer Aided Manufacture
Software which allows you to generate G codes using
the interactive computer interfaces instead of manual
programme
SolidCAM 2.5D milling package using 3 axis machine: cutter conducts
milling operations mainly in XY plane
 Computer Aided
Manufacture
Traditionally, CAM has been considered as a numerical control
(NC) programming tool, wherein two-dimensional (2-D) or
three-dimensional (3-D) models of components generated in
CAD software are used to generate G-code or M-code etc,
which may be company/controller specific, to drive computer
numerically controlled (CNC) machines.

As with other Computer-Aided technologies, CAM does not

eliminate the need for skilled professionals such as
manufacturing engineers, NC programmers, or machinists.
CAM, in fact, leverages both the value of the most skilled
manufacturing professionals through advanced productivity
tools, while building the skills of new professionals through
visualization, simulation and optimization tools.
In order to machine a part, what
information do you need?
In order to machine a part, what information do you need?
Setup
- Part 1:
- Setup
Setup1
- Position of the part
- Features to be machined
- Machine
- Operation 1 Setup
- Operation 2 2:

Setup 2
In order to machine a part, what
information do you need?
- Part:
(1) Part geometry
Stock geometry
Target geometry
In order to machine a part, what
information you need?
You will not see
- Setup : (1) Component positioning
setup on the
SolidCAM 2.5D
milling package, it
is represented by
Coordinate
systems

Z Z

The Z-direction of the Machine Coordinate System is parallel to the

revolution axis of the tool.
In SolidCAM, the tool approaches from the positive direction of the
Z-axis (like on a vertical CNC-machine).
In order to machine a part, what information
you need?

- Setup: Machine
(1) Controller (3 axis, 4 axis and 5
axis)
(CNC-machine controller)
(2) Fixture (optional)
- In order to machine a part, what
information you need?
Set up (2) default machine position

Part upper
level

Part Lower
level
In order to machine a part, what information you need?

- Operation:
(1) Type of operation
(2) Cutter (type and size)
(3) Cutting parameters
cutting speed, feed rate and cutting depth;
(4) Features to be machined;
(5) Tool path: movement of cutter
(6) Cutter compensation
(5) Tool change;
(6) Coolant
In order to machine a part, what information
you need? -Setup : (2) Operations
Types of operations:
Face milling Profile Pocket
milling milling

Slot milling T Slot milling Drilling

Contour 3D OperationThread Milling Operation

 In order to machine a part, what information
you need? -Setup : (2) Operations
Types of operations: drilling

Drilling: The drill travels in one single motion to the specified depth and retracts
F_Drill: The drill travels in one single motion to the specified depth, pauses for a
specified amount of time and then retracts
Peck: The drill travels in steps to the specified depth. At each depth step the tool
rapidly retracts to the safety distance. Then the tool rapidly returns to the point
where it must continue drilling. These movements are repeated until the final depth
is reached.
Tapping: The tap travels in one single motion to the specified depth and then
retracts reversing its spin direction.
Boring: The boring tool travels in one single motion to the specified depth, stops
its spin motion and retracts rapidly
R_Boring: The boring tool travels in one single motion to the specified depth, stops
its spin motion, pauses for a specified amount of time and retracts rapidly.
F_Boring: The boring tool travels in one single motion to the specified depth and
In order to machine a part, what information
you need? -Setup : (2) Operations
Types of operations:

How many operations do we need to machine the cover?

Ans: 4
In order to machine a part, what
information you need? -Operations-Cutter
Types of cutters: face mill

Face mill
In order to machine a part, what
information you need? -Operations-Cutter
Types of cutters: end mill

End mill: for 2D contour , pocket

and profile
In order to machine a part, what
information you need? -Operations-Cutter
Types of cutters: bull nose mill

Bull nose mill: to create a fillet on the bottom of a wall, or for rough
milling
In order to machine a part, what
information you need? -Operations-Cutter
Types of cutters: ball nose mill

Bull mill: to create 3D contour

 In order to machine a part, what
information you need? -Operations-Cutter
Types of cutters: spot drill

ot drill: used for center drilling and chamfering in Drilling operations.

In order to machine a part, what
information you need? -Operations-Cutter
Types of cutters: Drill
In order to machine a part, what
information you need? -Operations-tool
compensation

Compensation Compensation No
to the left to the right compensatation
In order to machine a part, what
information you need? -Operations-
Rough and finish
(1) Cutting depth

Stock Stock
Total Rough
Total Rough
cutting
Rough cutting
depth
finish depth Semi-
Target Target finish
In order to machine a part, what
information you need? -Operation-Finish
cutting

The Wall offset and Floor offset parameters enable you to define the
allowances that remain on the walls and the floor of the machined part
till the profile finish machining. These allowances can be removed with
the finish passes in the same Profile operation or in an additional Profile
operation with another tool.
In order to machine a part, what
information you need? -lead in and lead
out
Material to be
removed

Lead in distance Lead out distance

The lead-in movement is necessary to prevent vertical entering of the

tool into the material. With the lead-in strategies the tool descends to the
machining level outside of the material and then horizontally penetrates
the material with the lead-in movement. The lead-out strategy enables
you to perform the retract movements outside the material.
In order to machine a part, what
information you need? -lead in and lead
out

None Normal Arc

Tangent Point
In order to machine a part, what
information you need? -Tool path
In order to machine a part, what
information you need? -Tool path

Contou Hatch
r

Hatch +
Finish

Plunging Types of tool path for pockets

In order to machine a part, what
information do you need? -Tool path

Contou
r
Overlap of adjacent tool passes. The default value is 0.5
(50%).

Non Equal step over Equal step over

 Introduction to the SolidCAM
interface

Every manufacturing project in SolidCAM contains the following

data:

CAM-Part The CAM-Part defines the general data of the

workpiece. This includes the model name, the coordinate
system position, tool options, CNC-controller, etc.
Geometry By selecting Edges, Curves, Surfaces or Solids,
define what and where you are going to machine. This
geometry is associated with the native SolidWorks model.
Operation An Operation is a single machining step in
SolidCAM. Technology, Tool parameters and Strategies are
defined in the Operation. In short, Operation means how you
want to machine
 Introduction to the SolidCAM
interface
Process Overview
The major stages of the SolidCAM manufacturing project creation process
are the following:

CAM-Part definition
This stage includes the definition of the global parameters of the
Manufacturing Project (CAM-Part). You have to define a number of
Coordinate Systems that describe the positioning of the part on the
CNC-machine.
Optionally, you can define the Stock model and Target model to be
used for the rest material calculation. The Stock model describes the
initial state of the workpiece that has to be machined. The Target model
describes the one that has to be reached after the machining. After every
operation, SolidCAM calculates how much material was actually removed
from the CAM-Part and how much material remains unmachined (rest
material). The rest material information enables SolidCAM to
automatically optimize the tool path and avoid the air cutting.

Operations definition
SolidCAM enables you to define a number of milling operations. During
 Introduction to the SolidCAM interface
SolidCAM Manager tree
The SolidCAM Manager tree is the main interface feature of SolidCAM
that displays complete information about the CAM-Part.
Introduction to the SolidCAM interface
CAM-Part Definition

Tool start to move

the tool rapidly travels when
moving from one operation to
another (in case the tool does not
change).
Introduction to the SolidCAM interface
SolidCAM Manager tree
Operation interface
Introduction to the SolidCAM interface
Operation-Geometry

New
geometry
Introduction to the SolidCAM interface
Operation Definition-Tool
Introduction to the SolidCAM interface
Operation Definition-Tool
Introduction to the SolidCAM interface
Operation Definition-
Level The default Start level
value is equal to the Part
Clearance level value of
the Coordinate System
chosen for the operation:
This option defines the Z-
level to which the tool
retreats when it moves from
one cut to another.
This option defines the
distance to the Upper level
at which the tool starts
moving at the Z feed rate
you have entered for the
tool. Movements from the
Clearance level to this
height are performed in the
This
rapidoption
modedefines the Z-level
below which the tool does not
mill in any milling strategy.
Operation-Technology

Finish
operation
One way
Min over lap

hatch
Zigza
g

The Complete Z-level option enables you to

define the order of the machining Z-levels, in
Contou One pass case more than one face is machined.
r
Introduction to the SolidCAM interface
Operation Definition-
Simulation and G code
Helps for SolidCAM
 What you need do on
Wednesday 26th and 2nd April

Work on the exercise on the manual

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