Process Schedule

Line 1: Polyol Production

Line 2: Polyurethane Panels Production
COST ESTIMATION AND ECONOMIC ANALYSIS
 Total Capital Investment
LIST OF CAPITAL INVESTMENT COSTS COST IN USD COST IN PHP

Direct Cost
434,218.84 21,710,942

Indirect Cost 190,731.64 9,536,582

Fixed Capital Investment 624,950.48 31,247,524

Working Capital 76,089.75 3,804,487.5

TOTAL CAPITAL INVESTMENT (TCI) 1,325,990.71 66,299,535.5

Summary of Direct Costs
LIST OF DIRECT COSTS FRACTION COST IN USD COST IN PHP

Purchased Equipment Cost E' 92,230 4,611,500

Delivery, Fraction Of E' 0.10 9,223 461,150

Subtotal: Total Delivered Purchased-Equipment Cost E 101,453 5,072,650

Purchased Equipment Installation 0.40 40,581.2 2,029,060

Instrumentations and Controls (Installed) 0.26 26,377.78 1,318,889

Piping (Installed) 0.60 60,871.8 3,043,590

Electrical System (Installed) 0.30 30,435.9 1,521,795

Buildings (Including Services) 0.47 47,682.91 2,384,145.5

Yard Improvements 0.10 10,145.3 507,265

Service Facilities (Installed) 0.55 55,799.15 2,789,957.5

Land 0.60 60,871.8 3,043,590

TOTAL DIRECT COST 3.28 434,218.84 21,710,942

Summary of Indirect Costs
LIST OF INDIRECT COSTS FRACTION COST IN USD COST IN PHP

Engineering and Supervision 0.20 20,290.6 1,014,530

Construction Expenses 0.20 20,290.6 1,014,530

Legal Expenses 0.04 4058.12 202,906

Contractor's Fee 0.25 108,554.71 5,427,735.5

Contingency 0.37 37,537.61 1,876,880.5

TOTAL INDIRECT COST 1.06 190,731.64 9,536,582

 Total Capital Investment
LIST OF CAPITAL INVESTMENT COSTS COST IN USD COST IN PHP

Direct Cost
434,218.84 21,710,942

Indirect Cost 190,731.64 9,536,582

Fixed Capital Investment 624,950.48 31,247,524

Working Capital 76,089.75 3,804,487.5

TOTAL CAPITAL INVESTMENT (TCI) 1,325,990.71 66,299,535.5

Summary of Production Cost
Item Cost, USD/Year Cost, Php/Year

14,802,970.45 740,148,522.3
Direct Production Cost

91440.60 4,572,030
Fixed Charges

4,964,803.682 248,240,184.1
General Expenses

19,859,214.73 992,960,736.3
Total Production Cost (TPC)
Annual Revenue

PRODUCT
DAILY ANNUAL PRICE, ANNUAL REVENUE, ANNUAL REVENUE,
PRICE, PHP/KG
PRODUC-TION PRODUC -TION USD/KG USD PHP

Polyurethane
Sandwich 60,606 19,999,980 1.01738 20,347,604.9 50.869 1,017,380,245
Panel

PRODUCT PRICE (USD/KG)

Plants Polyurethane Sandwich Panel 2.0766

Markets Polyurethane Sandwich Panel 3.1149

REMARKS Economical
Economic Analysis

Profitability Measures Value

Return of Investment (ROI) 36.35%

Payback Period 1.28 years

Net Return 24,099,881.15

Product Polyurethane Panel

Selling Price 1.01738
Break-even Price Rate
(/) = 49.468/

Break-even production rate=2464.64 kg/hr

Target Production rate =above 2525 kg/hour