Cast Craft Private Limited

Engineering Sourcing
Solutions

Value Added
www.castcraft.in
Solutions!
1
About Cast Craft

Incorporated in 2003; ISO

9001:2008 Company
Location Bangalore,
Southern India
Precision Machined
Components & Assemblies
Integrated Machine Shop
with tooled up assembly,
surface preparation and
painting facility

www.castcraft.in 2 Value Added Solutions!

 OUR STRENGTHS

Value Added
www.castcraft.in
Solutions!
3
Strengths

One stop source for supply of certified machined

components, subassemblies and assemblies

Reliable & Robust supply chain for Sourcing of raw materials

like steel castings, forgings, rolled products & fabricated
components. Bought out parts like O rings, seals, springs and
aviation grade lubricants

Effective demonstration of Quality, Delivery and Cost. Efficient

development and management of resources to achieve
economies of scale

www.castcraft.in 4 Value Added Solutions!

Strengths

Cast Craft is amenable to contract manufacturing /White

labelled Manufacturing with Full Management Commitment
with protection of IP rights and other regulatory requirements.

Metallurgy expertise, Project Management, CAD expertise,

Process Engineering, Design support and TQM, enabled by a
25 strong group of engineers to provide QUALITY products.

Experience in International standards of Accounting, Logistics

and Communication, facilitating Customer Care

www.castcraft.in 5 Value Added Solutions!

Our Actuator Experience

Associated with Started from Established as a

Mokveld valves b.v, machined parts dedicated
since 2006 Leading and graduated contractual
Valve Manufacturer to painted and manufacturer for
for Oil & Gas tested actuators Mokveld, Holland
applications based and Malaysia
in Gouda Holland

www.castcraft.in 6 Value Added Solutions!

Our Actuator Experience

Currently
8 Types in 32 variants
developing
developed until 2013
required
instrumentation

12 Accessories
Products are painted
developed (Hand
in 24 colors
Pump, Reservoirs, etc)

www.castcraft.in 7 Value Added Solutions!

Acuators for Valves

www.castcraft.in 8 Value Added Solutions!

Hydraulic Pnuematic Actuators

www.castcraft.in 9 Value Added Solutions!

Actuator with Instrumentation

www.castcraft.in 10 Value Added Solutions!

Assembly Actuators

www.castcraft.in 11 Value Added Solutions!

Products

Cast Craft manufactures Single acting (Spring return), Double acting,

Pneumatic and Hydraulic Piston Actuators having the following
features:

Stroke lengths varying from 49 mm to 200 mm for Single acting spring

return actuators & 27 mm to 292 mm for Double acting actuators

Maximum thrust ranging from 16000N to 66000N

Pressure testing conditions: 12 bar - Pneumatic & 210 bar - Hydraulic

Actuator service temperature: -46C to 80C

Hydraulic Cleanliness to NAS-Class 6

In addition Accessories like Hand Pump, Damping Units, Air reservoirs

are manufactured and offered with Actuators
www.castcraft.in 12 Value Added Solutions!
Products

www.castcraft.in 13 Value Added Solutions!

Machined Actuator Components

www.castcraft.in 14 Value Added Solutions!

Sub Assemblies

www.castcraft.in 15 Value Added Solutions!

Bill of Materials-Over view

www.castcraft.in 16 Value Added Solutions!

Bill of Materials-Over view

www.castcraft.in 17 Value Added Solutions!

Sub Assembly Preparation

www.castcraft.in 18 Value Added Solutions!

Preparation & Inspection

www.castcraft.in 19 Value Added Solutions!

Valve Internals

www.castcraft.in 20 Value Added Solutions!

Valve Castings

www.castcraft.in 21 Value Added Solutions!

Precise Machined Components

Salient features:
Concentricity between two bores : 0.01 mm
Bore perpendicularity with respect to face 0.02 mm
Depth between two faces +/ 0.01mm
Groove ref. With respect to face+/-. 0.01mm

www.castcraft.in 22 Value Added Solutions!

Precise Machine Components

Salient features:
Concentricity between two bores 0.025 mm
Bore perpendicularity with respect to face 0.02 mm
Parallelism between two faces 0.02mm
Distance between two bore +/ 0.02mm

www.castcraft.in 23 Value Added Solutions!

Machined Components

www.castcraft.in 24 Value Added Solutions!

Advantages of working with

Transparency in operations
1 5
with assessable outputs
Reduction in Capital
Investment, Manpower
and Raw Materials

2 Focused Approach 6 QCD Always

Protected IP & Statutory Compliance of

3 Commitment 7 the highest order in Work,
Safety and related areas.

Products at competitive rates -

4 due to low cost of operations,
economies of scale

www.castcraft.in 25 Value Added Solutions!

Horizontal Machining Centres

Pallet Size:
400 x 400
until 800 x 800

OKUMA, MAKINO,
MORI SEIKI &
MITSUI SEIKI

www.castcraft.in 26 Value Added Solutions!

Vertical Turning Centres

OKUMA &
DOOSAN
Spindle Chuck Size
15 until 32
Max Swing
1600mm
Max Machining
Length 1200mm

www.castcraft.in 27 Value Added Solutions!

Turning Milling Centres

MAZAK &
MORI SEIKI
Spindle Chuck Size
250mm to 380mm
Max Swing
300mm to 850mm
Integrex

www.castcraft.in 28 Value Added Solutions!

Vertical Machine Centres

MORI SEIKI & DMG

Table Size: 1320mm x 600mm
With 4th Axis

www.castcraft.in 29 Value Added Solutions!

Metrology

Trimas Digital Height Mitutoyo

Gauge & Tool Pre-setter Carl Zeiss No of Axes: 3
Probe Head Indexing: Auto
Resolution: 0.0001 mm

www.castcraft.in 30 Value Added Solutions!

Washing-Blasting
Painting & Power Back-up

www.castcraft.in 31 Value Added Solutions!

Future Plans

Set up separate Investment

Open to Mutual
manufacturing, Planned up to
Co-operation/JV
assembly facility for $5 Million in 2
Model with
exisiting & stages
expansion 8800 Investment Interest
sq/mts land
adjacent to airport

www.castcraft.in 32 Value Added Solutions!

 As a Group

MANUFACTURING NON- MANUFACTURING

GALVANO CAST CRAFT INTECH SAHIR PROJECTS BALSAM ACADEMY

Steel Assembly Aerospace Software Educational

Casting Components services for Services From
Machining leading Valve Kindergarden until
Induction 3D Printed Companies in High School
Hardening Forging Metal parts the US & Europe
/Fabrication Vocational Training
Machining Assembly
Painting
Assembly
Outsourcing

www.castcraft.in 33 Value Added Solutions!

Customers & Products

Galvano Cast Craft Intech Sahir Projects

Hydraulic Excavator Valve Actuators DMLS 3D Printing Software
& others

GTRE
(Gas Turbine Research
Enterprise)

www.castcraft.in 34 Value Added Solutions!

Typical Castings

www.castcraft.in 35 Value Added Solutions!

Foundry

MOULDING LINE MOULDING PROCESS

MELTING POURING

www.castcraft.in 36 Value Added Solutions!

IQT Process

www.castcraft.in 37 Value Added Solutions!

Additive Manufacturing

www.castcraft.in 38 Value Added Solutions!

Sahir Projects
Software Solutions for the Valve Industry
The Team
90+
Our 90+ team includes application
engineers having decades of
experience, who have delivered
solutions that go beyond CPQ
challenges. We offer our expertise
to manufacturers and control and
on-off valves, pressure regulators,
safety relief valves,
desuperheaters, steams
conditioning system, pumps etc
www.castcraft.in
We Understand Values
Configure Solutions
The configurator Solutions stays
abreast with the latest industry
standards and keeps a tab n all of
the technical papers published. Our
deep understanding of multiple
methods for calculation helps select
the optimum valves for customers
service conditions. We can quickly
analyse and capture any delta/
deviations that might be present in
your process
39
Retain your Intellectual
Property 100%
You own 100% of the IP for your
application. Any proprietary equations or
algorithms created for you are never used
for any other client. While delivering a
solution, we also deliver the complete
source code and a detailed system
documentation. We submit detailed sizing
selection rules for your products. This forms
an important foundation for your IP
Knowledge base
Value Added Solutions!
We invite you to visit us in India
and look forward to serving you!

THANK YOU

www.castcraft.in 40 Value Added Solutions!

 Contact
G VENKATESAN /
K S SWAMI
CAST CRAFT PRIVATE LTD Tel : 91 80 2357 8255
49 Industrial Suburb Fax: 91 80 4127 6257
Yeshwanthpur Email: cod@castcraft.in
Bangalore URL: www.castcraft.in
INDIA
All information herein is on share basis only. Visiuals are propreitery and cannot be shared with any other third party without the prior permission
of Castcraft Pvt Ltd. The information given is not exhaustive and is only meant to be a guide. Unless otherwise stated, details are based on
existing conditions. This guide does not purport to be an offer, invitation or solicitation of any kind.

www.castcraft.in 41 Value Added Solutions!