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Detailed inspection procedure of the new part Issue : 2016.4.07

Revise : 1 / 15
LG(67)-G3-1210 Chassis Assembly Revision # :

Detailed Inspection Procedure of the New Part

- Chassis Assembly -

0. Revision History
1. Inspection Prodedure of New Parts

H&A Company, Quality Management FD Division

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Detailed inspection procedure of the new part Issue : 2016.4.07
Revise : 2 / 15
LG(67)-G3-1210 Chassis Assembly Revision # :

Revision history

Rev. # Rev. Date Pages Revised Contents Charge Department

0 2016.4.07 New Issued SeonGyun Kim RAC IQC
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Detailed inspection procedure of the new part Issue : 2016.4.07
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LG(67)-G3-1210 Chassis Assembly Revision # :

Chassis Assembly

Category Test Item Test Method Standard Sample Reference

General Structure Test Check the assembled status(gap, etc) Satisfy with drawing specification 5

Appearance check by Visual inspection(material, stamping, Materials, shapes, colors should be

General Appearance Check 5
color) satisfied with drawing specification

General Specification Check Check part missing and material spec. Satisfy with drawing specification 5

General Grease Applied Test Check grease applied point Satisfy with drawing specification 5

General Flatness Test Measure flatness Satisfy with drawing specification 5

General Gap Check Check gap Satisfy with drawing specification 5

Function Operational Test Check vane, NPI, LED, Display etc by jig Don't have defect 5 Check operation part

Input rating voltage and check vane operation

Function Operational Reliability Test - Cooling only: 12600 times Don't have crack and stop moving 2 Check operation part
- Heat and Cool: 25200 times

For double tape

Function Adhesion Test Check adhesion force by push pull gauge Satisfy with drawing specification 2
used part

Function Water Leakage Test Pour water at bucket and check leakage for 24hrs Don't leak water 2

Environmental Heat and Cold Cycle Test Test 5cycle below condition(-20 1hr, 60 1hr) Dont peel off and any defect 2

Chemical Chemical Resistance Test Rubbing 10time(Go and back) by 95% alcohol, 1kgf Don't have defect such as erase, 2 For silk screen part
crack etc

Packing Trolley/Package Check Check Assembly's cart and packing condition Don't have any defect point to part 1

No hazardous material, and refer to

Eco XRF Test Measure homogeneous material with XRF 1
the LGE standard LG(65)-B-3514
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LG(67)-G3-1210 Chassis Assembly Revision # :

1) Structure test

No Category Check Clause Result

1 Check drawing specification of assembled gap

General
2 Dont have any assembly issue?

2) Appearance test

No Category Check Clause Result

1 Check short shot

2 Check sink mark, flow mark, black spot, weld line on surface

3 Color difference
General
4 Check dust and peel of in case of surface treatment such as paint, plating etc.

5 Surface check of scratch, stabbed mark

6 Check drain hole stuck or not

7 PL Concern of sharp edge(flash, burr) If PL concerned then do sharp edge test

3) Specification test

No Category Check Clause Result

1 General Compare specification drawing with sample (Miss used and missing etc)
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LG(67)-G3-1210 Chassis Assembly Revision # :

4) Grease applied
1. Purpose Prevent operation parts abnormal noise and trouble

[Instrument]
2. Measuring Instrument Drawing and naked eye

3. Inspection method Compare drawing with sample which points are grease applied

4. Test sequence Check drawing which part have to applied grease first
and then compare with sample
[Inspection method]

5. Sample quantity
5EA

6. Judgment Criteria Match with drawing and dont overflow

* If operation part dont applied grease then request to check to R&D

Grease Applied part member
Work: 2 or 3 times applied at rib
Amount: 0.04g
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LG(67)-G3-1210 Chassis Assembly Revision # :

5) Flatness Test
1. Purpose Prevent gap issue when assembled part

[Instrument]
2. Measuring Instrument Vernier calipers, Height gage, Gap gage

3. Inspection method Follow drawing inspection method how to do inspect

4. Test sequence Set the sample at surface plate and then check flatness
by drawing
[Inspection method]

a b c 5. Sample quantity
5EA

6. Judgment Criteria Satisfy drawing spec

* Measure a, b, c parts dimension and then check gap
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LG(67)-G3-1210 Chassis Assembly Revision # :

6) Gap check
1. Purpose Prevent products gap issue

[Instrument]
2. Measuring Instrument Gap gauge, Height gauge, Digital Vernier Calipers

3. Inspection method Check gap

[Inspection method]

4. Test sequence 1. Fix sample for dont move

2. Check drawing checking point of gap
3. Compare dimension which point is marked at drawing
5. Sample quantity
5EA

6. Judgment Criteria Satisfy with drawing specification

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LG(67)-G3-1210 Chassis Assembly Revision # :

D/Grille integrated model only

7) Operational test
1. Purpose Prevent operation parts abnormal noise and trouble

[Instrument]
2. Measuring Instrument Jig

3. Inspection method Check Vane, Ionizer, LED display operation by jig

4. Test sequence 1. Connect jig and part

2. Set part like production condition
[Inspection method] 3. Check operation

5. Sample quantity 2EA

6. Judgment Criteria Dont have any defect such as abnormal noise and operation error
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LG(67)-G3-1210 Chassis Assembly Revision # :

D/Grille integrated model only

8) Operational reliability test
1. Purpose Prevent operation error and defect such as abnormal noise

[Instrument]
2. Measuring Instrument Product and Jig(Main PCB which is onboarding for test)

3. Inspection method Check vane operation by jig

4. Test sequence 1. Connect jig and part

2. Set part like production condition
[Inspection method] 3. Input rating voltage and check vane operation
- Cooling only: 12600 times
- Heat and Cool: 25200 times

5. Sample quantity 2EA

6. Judgment Criteria Dont have any defect such as abnormal noise and operation error
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LG(67)-G3-1210 Chassis Assembly Revision # :

D/Grille integrated model only

9) Adhesion test
1. Purpose Prevent detach

[Instrument]
2. Measuring Instrument Push Pull gauge

3. Inspection method Check adhesion force by push pull gauge

4. Test sequence 1. Fix Louver,Horizontal by block

2. Push Louver,Horizontals ionizer cover by push pull gauge
[Inspection method] 3. Check force which cover is detached

5. Sample quantity 2EA

6. Judgment Criteria Satisfy with drawing specification

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LG(67)-G3-1210 Chassis Assembly Revision # :

D/Grille integrated model only

10) Water leakage test
1. Purpose Prevent water leak

[Instrument]
2. Measuring Instrument Part, Water, Drain hose, Damper

3. Inspection method Pour water at bucket and check leakage for 24hrs

4. Test sequence 1. Install drain hose and damper

2. Warping drain hose for dont running water
[Inspection method] 3. Pour water at chassis
4. Let sample for 24 hours
5. Check leakage or not

5. Sample quantity 2EA

6. Judgment Criteria Don't leak water

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LG(67)-G3-1210 Chassis Assembly Revision # :

11) Heat and cold cycle test

1. Purpose Prevent environmental issue such as color change, transform etc

[Instrument]
2. Measuring Instrument Chamber

3. Inspection method Test 5cycle below condition(-20 1hr, 60 1hr)

4. Test sequence 1. Set Chamber condition (Temp, Humidity, Time etc)

2. Let sample into chamber
[Inspection method] 3. Operate chamber
4. When finishing chamber test then let sample room temp for 1hour
5. Compare part condition before and after

5. Sample quantity 2EA

6. Judgment Criteria Dont peel off insulator and any defect

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LG(67)-G3-1210 Chassis Assembly Revision # :

D/Grille integrated model only

12) Chemical resistance test
1. Purpose Check printing condition

[Instrument]
2. Measuring Instrument 1kg weight jig

3. Inspection method Rubbing 10time(Go and back) by 95% alcohol, 1kgf

4. Test sequence 1. Cover gauze at 1kg weight jig

2. Smear more than 95% alcohol at gauze
[Inspection method] 3. Rubbing jig at printing part 10times (Go and return)
4. Check printing parts appearance

5. Sample quantity 2EA

6. Judgment Criteria Don't have defect such as erase, crack etc

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LG(67)-G3-1210 Chassis Assembly Revision # :

13) Trolley / Package check

1. Purpose Prevent part defect by trolley, during delivery,
securement appearance quality etc

[Instrument]
2. Measuring Instrument Naked eyes

3. Inspection method Check Assembly's cart and packing condition

4. Test sequence 1. Check trolley make only for this part

2. Check stuck method and trolley appearance
[Inspection method]

Part expose to outside Dont use each room trolley

5. Sample quantity 1EA

6. Judgment Criteria Don't have any defect point to part

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LG(67)-G3-1210 Chassis Assembly Revision # :

14) XRF
1. Purpose Prevent to use of harmful substance

[Instrument]
2. Measuring Instrument XRF

3. Inspection method Measure homogeneous material with XRF

4. Test sequence 1. Itemize of homogeneous material

2. Set XRF machine by homogeneous material
[Inspection method] 3. Measure XRF
4. If NG happen then check spectrum for check interference

5. Sample quantity 1EA

6. Judgment Criteria No Hazardous material, and refer to the

LGE standard LG(65)-B-3514
- Br NG: Precise analysis for PBBs, PBDEs
- Cr: Spot test