Académique Documents
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Culture Documents
Lecture II
Contents
ConstructionofEarthRoads
ConstructionofWaterBoundMacadamRoads
BituminousPavements
BituminousConstructionProcedures
CementConcretePavements
ConstructionofEarthRoads
Cheapesttypeofroadfromnaturalsoil
Dependsontypeofsoilavailableatsite
Steepcamber 1in20to1in33
MaximumCrossslope 1in20
3
MaterialSpecifications
BaseCourse WearingCourse
4
ConstructionProcedure
Material
Location FixingC/L
SubgradePreparation
SiteClearing
Excavationandconstructionoffills
Shapingthesubgrade
PavementConstruction mixedsoilisspreadout
inlayersandcompactedwithcompactedthickness
notexceeding10cm.
Desirabletohaveatleast95%DryDensity
OpeningtoTraffic
5
ConstructionofWaterBound
MacadamRoads
Macadam pavementbasecoursemadeof
crushedorbrokenaggregatemechanically
interlockedbyrollingandvoidsfilledwith
screeningandbindingmaterialwiththe
assistanceofwater
Maybeusedassubbase,basecourseor
surfacingcourse
Thicknessofeachlayer 10to7.5cmdepending
onsizeandgradationofaggregatesused
6
MaterialSpecifications
CoarseAggregates crushedaggregatesor
brokenstones
Shouldbehard,durable,acceptableshape,
freefromflakyandelongatedparticles
Property RequirementsforPavementlayer
Subbase BaseCourse SurfaceCourse
LosAngelesAbrasion 60 50 40
value(%)
AggregateImpact 50 40 30
value(%)
FlakinessIndex(%) 15 15
7
MaterialSpecifications
Screenings
Usedtofillupthevoidsincompactedlayerof
coarseaggregates
Consistofsmallsizedcoarseaggregates
Nonplasticmaterialslikekankar,moorumetc
LL<20%,PI<6%&Proportionoffinespassing
0.075mm<10%
8
MaterialSpecifications
BindingMaterial
Usedtopreventravellingofstone
PI 4%9%inWBMsurfacecourseconstruction
&<6% WBMlayersasbasecourseandsubbase
course
9
ConstructionProcedure
Preparationoffoundationforreceivingthe
WBMcourse
Maybeeithersubgradeorbaseorsubbase
course
Ifexistingsurfaceisabituminoussurface,furrows
ofdepth50mmandwidth50mmarecutat1m
intervalsandat450 toCLbeforelayingcoarse
aggregate
10
ProvisionofLateralConfinement
Donebyconstructingtheshouldersforathickness
equaltothatofWBMlayerandtrimmingtheinner
sidesvertically
SpreadingofCoarseAggregates
WBMcourse compactedthicknessof7.5cm
Rolling
Compaction rollers startingfromedges
andthenshiftedtothecentre
11
ApplicationofScreenings
Dryrolling
SprinklingandGrouting
Waterissprinkled,sweptandrolled
Additionalscreeningstillcoarseaggregatesarewell
bondedandfirmlyset
ApplicationofBindingMaterial
intwoormoresuccessivelayers
surfaceissprinkledwithwaterandrollingisdone
12
BituminousPavements
Pavementlayers WearingCourse
Types
InterfaceTreatments primecoat&tackcoat
SurfaceDressingandSealCoat
Groutedorpenetrationtypeconstructions
penetrationmacadam,Built upSpraygrout
Premix Bituminousboundmacadam,carpet,
BituminousConcrete,SheetAsphaltorrolled
asphalt,MasticAsphalt
13
InterfaceTreatment
Thinlayerofbituminousbinder toprovide
bondbetweenoldandnewlayers
PrimeCoat
Firstapplicationoflowviscosityliquidbituminous
materialoveranexistingporousoradsorbent
pavementmateriallikeWBMbasecourse
Objectiveistoplugthecapillaryvoidsandbond
loosematerialusingabinderoflowviscosity
Allowedtocureforatleast24hours
14
TackCoat
Applicationofbituminousmaterialoveran
existingpavementsurfacethatisrelatively
impervious
Promotesbondbetweenoldandnewsurface
Binderdoesnotpenetrateintothelayer&
remainsatthesurface
15
BituminousSurfaceDressing(BSD)
Thinfilmofbituminousbinderissprayedon
theroadsurfacecoveredbyacoatofmineral
aggregatesandrolled
Functions
Thinwearingcourseofpavementandprotect
basecourse
Waterproofthepavementsurfaceandprevent
surfacewaterinfiltration
Providedustfreesurfaceindryweatherandmud
freesurfaceinwetweather
16
SealCoat
Topcoatoverperviousbituminouspavements
suchaspremixedcarpetandgrouted
macadam
Thinsurfacetreatmentorsinglecoatdressing
appliedoveranexistingblacktopsurface
Functions
Sealsurfacingagainstwateringress
Developskidresistanttexture
17
Built upSprayGrout(BUSG)
Twolayercompositionofcompactedcrushed
aggregatesandapplicationofbinderafter
eachlayerforbondingandfinishedwith
aggregatesatthetop
TotalThickness 75mm
Suitableforstrengtheningofexisting
bituminouspavements
Wearingcourseisprovidedoverthislayer
18
PenetrationMacadam
Usedasbinderorbasecourse
Coarseaggregatesarespreadandcompacted
andthenhotbituminousbinderofhigh
viscosityisspreadatthetop
Bitumenpenetratesthevoidsandbindsthe
aggregatestogether
19
Premixmethods
Aggregatesandbinderaremixedbefore
spreadingandcompacting
Classifiedbasedongradationofaggregates
chosenas
OpenGraded
Commontypesare
Semidenseanddensemixes
BituminousMacadam
BituminousCarpet
BituminousConcrete 20
BituminousMacadam
Consistofoneormorecoursesofcompacted
aggregatespremixedwithbinder,laid
immediatelyaftermixing
Laidincompactedthicknessesof75mmor50
mm
Essentiallyabasecourseorbindercourseand
shouldhavesurfacing
Superiortootherbasecoursematerialsw.r.t
loaddispersionanddurability
21
BituminousPremixedCarpet
Coarseaggregatesof12.5mmand10mmsize
premixedwithbinderandcompactedto
thicknessof20mmtoserveasabasecourse
Shouldbecoveredbyasealcoat
Semidensecarpet Wellgradedaggregateis
usedforconstructionofbituminouscarpetof
thickness20or25mm
22
BituminousConcreteorAsphaltic
Concrete
Densegradedpremixedbituminousmixthatis
wellcompactedtoformapavementsurface
course
Mixtureofcoarseaggregates,fillerandfine
aggregates
Thickness 4075mm
IRCspecification 40mmthickACsurface
courseforhighwaypavements
23
SheetAsphalt
Densesand bitumenpremixusedas
wearingcourse compactedthicknessof
25mm
Wellgradedcoarsetofinesandwithout
coarseaggregatesandbitumen
Laidovercementconcretepavement
Protectsjointsandhelpsinreductionin
warpingstresses
24
MasticAsphalt
Mixtureofbitumen,fineaggregatesandfiller
Whencooledresultsinahard,stableand
durablelayerthatwithstandsheavytraffic
Absorbsvibrations
Suitablesurfacingmaterialforbridgedeck
slabs
25
BituminousConstruction
Procedures
SurfaceDressing
GroutedorPenetrationMacadam
Built upSprayGrout
BitumenboundMacadam
BituminousCarpet
BituminousConcrete
26
SurfaceDressing(BSD)
Doneineithersinglecoatorintwocoatsover
anexistingpavementforrenewalorasa
wearingcourseoveraWBMroad
Bitumengrades 80/100
27
ConstructionSteps
SurfacePreparation
Applicationofbinder
Applicationofstonechippings
Rollingoffirstorfinalcoat
Applicationofbinderandstonechippingsfor
secondcoat
Rollingofsecondcoat
Finishingandopeningtotraffic after24hours
28
BituminousConcreteConstruction
Properdesignofmixes essential
Densegradingofcoarseaggregates,fine
aggregatesandmineralfilletcoatedwith
bitumenbinder
Preparedinahotmixplant
Thicknessdependsontrafficandqualityof
basecourse
29
ConstructionSteps
Preparationofexistingbasecourselayer
Applicationoftackcoat 6 7.5kgofbitumenper
10m2 area
Preparationandplacingofpremix
Bitumenheatedto1500 C 1770C&aggregate
temperatureshouldnotdifferbyover140Cfrombinder
temperature
Spreadatatemperatureof1210C1630C
30
Rolling Initial 812troller&intermediate
1530t;final 812troller
QualityControl Bitumengrade,temperatureof
aggregate,temperatureduringmixingand
compaction
MarshallTestsconducted
1sampleoutofevery100tofmixdischargedis
tested
Forevery100m2 ofcompactedsurface,onefield
densitytestisdone
Variationinthickness 6mmper4.5mof
undulations notgreaterthan8mm.
construction 31
CementConcretePavements
Excellentridingsurface&pleasingappearance
Longerlife
Designonrationalbasis
Costsavingandexcellentperformance
Highinitialinvestment
Joints planesofweakness
ConstructionofCementConcrete
PavementSlab
Cementgroutedlayer Suitableforbasecourse
Rolledconcretelayer
CementConcreteslab
Cementgroutedlayer
Opengradedaggregatemixwithaggregateshaving
maximumsize 1825mm dryrolled
RolledConcretelayer
Cementgroutisappliedonthesurface
Leanmixconcreteisused
33
MethodsofConstruction
AlternateBayMethod constructingabayorone
slabinalternatesuccessionleavingthenextto
immediatebaytofollowupafteragapofaweek
Advantages
Workingconvenienceforslablaying
Largeno.oftransversejointstobeprovided
Jointconstructioneasier
Completediversionoftrafficnecessary
Disadvantages
ContinuousBayMethod preferred
MaterialSpecifications
Cement OPCorRapidHardeningCement
Aggregates
Maxsizenotgreaterthanonefourthslabthickness
Gradationofcoarseaggregate 50to4.75mmor40to
4.75mmintwosizeranges,onebelowandtheother
above20mm
Crushingvalue 30%max
Impactvalue 30%max
LosAngelesAbrasionvalue 35%maxasperIRC
Fineaggregate naturalsandorcrushedstone
Concrete MinModulusofRuptureof40kg/cm2after28
daysofcuringorcompressivestrengthof280kg/cm2
35
Plants&Equipmentsrequired
ConcreteMixer&BatchingDevice
VibratingScreed
36
Plants&Equipmentsrequired
InternalVibrators
StraightEdge
Belt
FibreBrush
EdgingTool
37
ConstructionSteps
PreparationofSubgradeandSubbase
Uniformlycompactedsubgrade extending30cm
oneithersideofwidthtobeconcreted
Properlydrained
Minkvalueof5.54kg/cm2
Tobekeptinmoistcondition
Waterproofpapertobeplacedincaseconcreteis
placeddirectlyoversubgrade
38
PlacingofForms
Steelorwoodenforms
BatchingofmaterialandMixing
TransportingandPlacingofconcrete
CompactionandFinishing
FloatingandStraightEdging
Belting,BroomingandEdging
Curing
39
ThankYou
40
References
HighwayEngineering,S.K.Khanna&C.E.G.
Justo,NemChand&Bros.,2001.
PrinciplesofTransportationEngineering,
ParthaChakraborty&Animeshdas,Prentice
HallofIndiaPrivateLtd,2003.
PavementDesignandMaterials,A.T.
Papagiannakis&E.A.Masad,JohnWiley&
Sons,2007
41