Académique Documents
Professionnel Documents
Culture Documents
Chapter 15
JIT and Lean Operations
Roboam Kakap
2 Learning Objectives
1. Explain what is meant by the term lean operations systems
6. List some of the obstacles that might be encountered when converting to a JIT
system
Roboam Kakap
3 Just-in-time (JIT)
A highly coordinated processing system in which goods move through
the system and services are performed just as they are needed
Lean operations
Roboam Kakap
4 Overview of the goals and building blocks of lean
systems
Ultimate Goal
A balanced rapid flow
Supporting Goals
1. Eliminate disruptions
2. Make the system flexible
3. Eliminate waste
Building Blocks
4. Product design
5. Process design
6. Personnel/organisational elements
7. Manufacturing planning and control
Roboam Kakap
5 Ultimate Goal of JIT
Balance system
Idea to make the process time as short as possible by using resources in the
Roboam Kakap
6 Supporting Goals
1. Eliminate disruptions
Roboam Kakap
7 Building Blocks
1. Product design
2. Process design
3. Personnel/organisational elements
Roboam Kakap
8 1. Product Design
Four elements of product design in JIT
1. Standard parts
2. Modular design
4. Concurrent engineering
Roboam Kakap
9 Process Design
1. Small lot sizes
3. Manufacturing cells
4. Quality improvement
5. Production flexibility
6. A balanced system
8. Fail-safe methods
Roboam Kakap
10 Personal/Organisation Elements
1. Workers as assets
3. Continuous improvement
4. Cost accounting
5. Leadership/project management
Roboam Kakap
11 Manufacturing Planning and Control
1. Level loading
2. Pull system
3. Visual systems
Roboam Kakap
12 Transitioning to a JIT system
Roboam Kakap
13 Planning a successful conversion
Top management commitment
Gradually convert operations, beginning at the end of the process and working
backwards
As part of the last steps, convert supplier to JIT and be prepared to work closely
with them
Roboam Kakap
14 Obstacles to conversion
1. Management may not be totally committed and unwilling to commit the
necessary resources
Roboam Kakap
15 JIT Services
Roboam Kakap