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2007 Holcim/Switzerland
Overview Hydraulic system VRM - Loesche
Roller
Accumulator
Accumulator
Piston
2
2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Pressure and Counter Pressure
Hydraulic Pressure
Counter Pressure
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Function of Counter Pressure
Avoids cavitations in hydraulic systems in case of
heavy vibrations
Supports stable pressure distribution
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Working Pressure Diagram Example Loesche
Optimum settings
for this mill:
47 bar Operational
pressure
10 bar counter
pressure
Result: 760 kN of
working pressure
(weight of roller not
considered)
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Leverage of Rockerarm Example Loesche
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Leverage of grinding Pressure Polysius / Pfeiffer
Roller weight
(plus frame
Hydraulic pressure etc.)
- Counter pressure
= Working Pressure
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Specific grinding Force
Grinding Pressure per Roller:
Specific Pressure =
WR GP
DR WR * D R
Springs in the
hydraulic system
Typically 50-60 [%] of
operational pressure
Effect on vibrations,
shocks, stresses of
mechanical equipment
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Loesche Tension Diagram of Accumulator Pressure
Operating
Pressure
(P2)
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Guidelines accumulator pressure
Settings of accumulator pressure allow for certain
working pressure range (+/- 15 %) only
Uneven nitrogen pressure distribution can affect
grinding tools (uneven wear) and increase
vibrations
Too high accumulator pressure can have negative
draw backs on vibration peaks (become larger,
shock effect on equipment is bigger)
Too low accumulator pressure pressures can lead
to high tensions in mechanical equipment
If it is intended to change working pressure
significantly, accumulator pressure has to be
adapted first (requires mill stop)
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2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Example
Operating
Pressure
(P2)
Example:
Pressure old 115 bar now 95 bar
N2- pressure must be reduced from 70 to 45 bar 13
2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt
Vertical Roller Mill Calculations
15
2007 Holcim/Switzerland Basics Grinding Pressure 30.07.2007 KHB
Basics Grinding pressures.ppt