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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-1: Quality Improvement and Statistics
Definitions of Quality
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-1: Quality Improvement and Statistics
Quality Improvement
Quality improvement is the reduction of
variability in processes and products.
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-1.2: Statistical Process Control
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-1.2: Statistical Process Control
1) Histogram
2) Pareto Chart
4) Cause and Effect Diagram
5) Defect Concentration Diagram
6) Control Chart
7) Scatter Diagram
8) Check Sheet
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
where
k = distance of the control limit from the center line
w = mean of some sample statistic, W.
w = standard deviation of some statistic, W.
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
H0: = 74
H1: 74
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
Figure 15-6 (a) Variability with the cyclic pattern. (b) Variability with the cyclic pattern
eliminated. 23
John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-2: Introduction to Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
An unbiased estimator of :
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
R Chart:
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
An unbiased estimator of :
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
S Chart:
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
32
John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-3: X-bar and R or S Control Charts
Example 15-1
Figure 15-10
The X-bar
and R control charts
for vane opening.
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-4: Control Charts for Individual Measurements
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-4: Control Charts for Individual Measurements
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-4: Control Charts for Individual Measurements
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
Tolerance Chart
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
Histogram
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Figure 15-13 Histogram for vane openings.
John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
PCRk
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
Example 15-3
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-5: Process Capability
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
Example 15-4
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
Example 15-4
Example 15-4
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
Example 15-5
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
Example 15-5
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-6: Attribute Control Charts
Example 15-5
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-7: Control Chart Performance
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-7: Control Chart Performance
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Figure 15-20 The cumulative sum control chart. (a) The V-mask and scaling. (b) The cumulative
sum control chart in operation.
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Example 15-6
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Example 15-6
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Example 15-6
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Figure 15-22 EWMAs with =0.8 and =0.2 show a compromise between a smooth curve
and a response to a shift
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Example 15-7
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-8: Time-Weighted Charts
Figure 15-23 EWMA control chart for the Chemical Process Concentration Data from
Minitab.
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-9: Other SPC Problem-Solving Tools
Pareto Diagram
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-9: Other SPC Problem-Solving Tools
Cause-and-effect Diagram
Figure 15-25 Cause-and-effect diagram for the printed circuit board flow solder
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process.
John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
15-9: Other SPC Problem-Solving Tools
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.
Important Terms & Concepts of Chapter 15
ARL Defects-per-unit chart PCR
Assignable causes Demings 14 points PCRk
Attributes control charts Exponentially-weighted Problem-solving tools
Average run length moving average Process capability
C chart control chart (EWMA) Process capability ratio
Cause-and-effect diagram False alarm Quality control
Center line Fraction-defective control R chart
chart
Chance causes Rational subgroup
Implementing SPC
Control chart Run rule
Individuals control chart
Control limits (X chart) S chart
Cumulative sum control Moving range Shewhart control chart
chart Six-sigma process
NP chart
Defect concentration Specification limits
diagram P chart
Pareto diagram
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John Wiley & Sons, Inc. Applied Statistics and Probability for Engineers, by Montgomery and Runger.