CEMIC Design & Engineering

Engineering Services we can serve

Industries we serves

Cost estimation &

Minerals & Bidding assistance
Metals

Oil Detailed Design

Power & Engineering
& Gas

Core
3D Plant
Engineering Engineering &
Areas Analysis

Port
Chemical
& Terminal CAD

Infrastructure
Engineering Services

3D Plant
Detailed Design
Bidding Assistance Engineering &
& Engineering
Analysis

MTOs / BOQs Mechanical Equipment Modeling

Design &
Cost Estimation Piping Modeling
Detailing
RFQ document including Supports
Plant Piping
Pipe Stress Analysis
System Design
Civil/Steel/Structural
Civil Foundation
Modeling
Design &
Detailing Structural Analysis
G.A drawings Isometric Drawings
Electrical System FEA analysis
Design CFD analysis
Fabrication
drawings
Technical
Specification
As-built
documentation
Exposure to International Standards
Shell Standards
Sabic standards
Saudi Aramco standards
Oil Industry safety Directorate (OISD)
American National Standards Institute (ANSI)
American Petroleum Institute (API)
American Society for Testing and Materials (ASTM)
American Society of Civil Engineers (ASCE)
American Society of Mechanical Engineers (ASME)
American Welding Society (AWS)
General Industry Safety and Health Standards (OSHA 2206)
International Organization for Standardization (ISO)
Illuminating Engineering Society (IES)
National Association of Corrosion Engineers (NACE)
National Fire Protection Association (NFPA)
Underwriters Laboratory (UL)
Indian Standard (IS)
Institute of Electrical and Electronics Engineers (IEEE)
National Electrical Manufacturers Association (NEMA)
Insulated Cable Engineers Association (ICEA)
Equipment Design Engineering for:
Storage tanks
Vertical and horizontal towers & pressure vessels
Shell and tube heat exchangers
Reactors, condensers and evaporators
Bins & silos.
Filters, coolers etc.

Storage Tank Design: Pressure Vessel Design: Heat Exchanger Design:

Storage tank design as per
codes API 650, API 620.
Floating roof tank design
Fixed roof tank design
Design Validation
Design of tank structure
Mechanical equipment
selection
Relief valve sizing,
calculation and selection
Design and analysis of Pressure
Vessels according to ASME Boiler
& Pressure Vessel Code, Section
VIII, Div. 1 & Div. 2.
Thickness of PV components.
Saddle design as per Zig analysis.
Wind & Seismic analysis.
Nozzle load calculations(WRC
107,297).
Design of Heat Exchangers
according to TEMA and
ASME Boiler & Pressure
Vessel Code, Section VIII,
Div. 1
Thickness Calculations for
tube sheet for different
types of heat exchangers
Calculations for other heat
exchanger components such
as channel covers, floating
heads etc.
Calculations for Fixed tube
sheet heat exchangers.
Equipment Engineering : (Storage Tank Design)
Equipment Engineering : (Storage Tank GA)
Equipment Engineering : (Storage Tank Roof structure Design)
Equipment Engineering : (Storage Tank Roof structure arrangement)
Equipment Engineering : (Pressure vessel design)
Equipment Engineering : (Pressure vessel 3D modelling)
Equipment Engineering : (Pressure vessel GA drawing)
Piping Design Engineering Activities:

Standards:
Knowledge of well-known industry standards in Piping Engineering such as
ASME B31.1 (Power Piping),
B31.3 (Process Piping),
B31.4 (Liquid Transportation),
B31.8 (Gas Transmission and Distribution Piping systems).

Piping 2D/3D Modelling:

Performing piping studies
Preparation of preliminary piping layout including nozzle orientation
Preparation of preliminary & detailed GADs, BOMs/ MTOs etc.
Preparation of equipment Datasheets
Preparation of design basis and standard drawings
Preparation of piping material specifications (PMS)
Preparation of Line list according to P&ID
Preparation of Isometrics
Final GADs/BOM
IFC isometrics
Piping Design Engineering Activities:
Stress Analysis:
Preparation of Critical line list from piping line list according to design standard
Modelling in software like CAESAR II
Prepare stress isometrics
Nozzle data sheet
Make report from CAESAR II

Piping Support Engineering:

Special supports preparation
Preparation of data sheets and requisition for spring hangers, expansion joints, slide
plates, etc.
Pipe Support Layouts
Pipe Support Detail Drawings
Pipe Support Markings based on industry standards and special requirements
Standardization of Pipe Supports
Piping Detail & Isometric from 3D :
Layout drawing :
Zero Clash model for complex piping :
Civil Capabilities
Civil Design and Detail Engineering comprise:
Pile and shallow foundations, Mat foundations, Retaining Walls, Piles/Drilled Shafts
Equipment foundation design like Vessels, Heaters, Storage tanks, Pumps & Machinery.
Pump house, Compressor house, Ware house, Maintenance buildings etc.
Electrical equipment's foundations
Shed column foundation for Work shop
Electrical Sub-station Building - MRSS, LBSS
Control Room Buildings
Infrastructure: Office Buildings, Roads, Drains, Sewage
Deliverables include but not limited to the followings,
PCC
Shuttering
Pile Layouts
Foundation Layouts
Foundation Design Reports
Foundation Guide Drawings
Concrete Standard Drawings
Formworks and Detailed Civil drawings
Excavation Back Filling Surplus drawings
As-built drawings
Structure Capabilities
Structure Design and Detail Engineering comprise:
Pipe racks
Cable racks
Process/technology structures
Skids
Shelter/shed structure
Platforms
Metering station etc.
Deliverables include but not limited to the followings,
PCC
Fabrication Drawings
FEED Studies, Proposals
Steel Standard Drawings
Structural Design Reports
Preparation of specifications
General Arrangement drawings
Industrial structures design & analysis
High rise structures design and analysis
Finite element modelling and analysis (FEM/FEA)
Validation of the Existing Structures in case gone through the Modifications/expansions
3D model of Structural building:
3D model of Structural building:
Electrical Capability

Basic engineering includes preparation of:

Basis of design
Specifications
Key Single Line Diagrams
Substation Layout
Hazardous Area Layout
Main Cable Routing
Preliminary MTO
System studies and calculations such as Load Flow, Short circuit etc by ETAP software.
DETAIL ENGINEERING ACTIVITIES SINGLE LINE DIAGRAM
DETAIL ENGINEERING ACTIVITIES SUBSTATION EQUIPMENT LAYOUT
DETAIL ENGINEERING ACTIVITIES CABLE TRAY LATOUT

OTHER LAYOUTS:
FLOOR CUTOUT LAYOUT
INSERT PLATE LAYOUT
LIGHTING LAYOUT
FA PA LAYOUT
EARTHING LAYOUT
LIGHTNING PROTECTION
LAYOUT
DETAIL ENGINEERING ACTIVITIES CABLE AND POWER LAYOUT SECTIONS
Other Electrical Documents & Schedules:

Electrical Load List

Summary List of Electrical Equipment
Cable & Drum Schedule
Interconnection Diagrams
MTO
Transformer, Motor, Capacitor, VFD, Cables etc.
MV/LV switchgear and substation/field equipment.
UPS, Battery chargers, Battery banks
Electrical Control System.
Technical evaluation and Cost estimation.
Engineering/Review Engineering for Packages like Heat Tracing
system, Public Announcement system, Fire alarm system.
Mechanical: HVAC
TYPICAL HVAC SYSTEMS DESIGNED

Substation Air conditioning ,Ventilation & Pressurization systems

Control room and Satellite Buildings Precision Air conditioning
GREEN Mark (Certified ) Comfort Air Conditioning System
Comfort Air conditioning applications for Offices,Administration Building ,Canteen Buildings
,Industrial Plants
Once through Air conditioning system for LAB buildings.
Chemical filtration units.

HVAC EQUIPMENT HANDLED

Chillers Centrifugal and Screw Chillers.
Precision Air Conditioning equipment involving under floor air conditioning and ductable units.
Substation Air conditioning and Ventilation & Pressurization systems
Ductable Units ,Package Air conditioners and VRV system.
Air Handling Units, Air washer and Chemical filtration units.
Ducting, Insulation, Piping, Valves, Control Panels and other accessories.
HSE

Basic Engineering Deliverables include:

Developing HSE/Loss Prevention Design Basis
Developing P&IDs for Hydrant Network, Water Spray/Foam Systems, Fire Water
Pumps, Booster Pumps, Remote operated elevated long range monitors.
Preparation of FF Equipment Specification and Technical Data sheets
Conceptual Layout for Hydrant system and fire extinguishers
Preparation of MR, TBE, PR
Hydraulic Calculations

Major HSE/Loss Prevention Deliverables:

Design Basis for Fire Protection
Developing P&IDs for Hydrant Network, Water Spray/Foam Systems, Fire Water
Pumps, Booster Pumps, Remote operated elevated long range monitors and jetty
fire protection.
Preparation of Fire Fighting Equipment Specification and Technical Data sheets.
Conceptual Layout for Hydrant System and Fire Extinguishers
Preparation of Material Requisitions, Technical Bid Evaluation, Purchase
Requisitions
Hydraulic Calculations for hydrant and spray system
Fire and Gas Detector requirement for the plant & buildings
Other services like FEA & CFD analysis :

Velocity Scheme before CFD

Dust Particle distribution

After CFD Analysis

Dust Particle distribution

Velocity
PROCESS DUCT PROFILE DESIGN

OPTION-1
OPTION-2

OPTION-3
DUCT & ITS SADDLE DESIGN
Equipment Engineering : (FEA of
odd shape equipment )
TANK NOZZLE LOAD ANALYSIS
Software application landscape
Software Application Piping Mechanical Civil & Structure Electrical HSE
PDMS
Auto CAD
PVElite
AMETank
Auto Plant 3D
CadWorx
Pipe net Standard/
Spray/ Transient
Caesar II
ProE
Staad Pro/Foundation

Orthogen
Tekla/Strucad
HAP
Mathcad
Revit
Luxicon
E-TAP
FEpipe/Nozzle Pro
Ansys
Our Major Clients
Highlights of projects
Essar Oil Refinery, Vadinar
Project Scope:

Engineering for expansion of Indias second largest private sector refinery from 10.5 to 20 MMTPA.
Our scope includes engineering for Pressure vessel, Heat exchanger and storage tanks for OSBL units

Crude oil Tankage

Crude, Product and Water pipeline
Water Treatment Facilities
Cooling water and Fire Water system
Desalination Unit
Sea water intake system
Product & Intermediate Tankage
Fuel Oil Gas Storage
Loading and Unloading system
Pet-coke handling system
Kuwait National Petroleum Company (KNPC)

Project Scope:
NRP#4 Project of KNPC

Scope of Work :
Civil & Structural Package

Mechanical (Tankages) Package

Project Highlights:
Engineering and Design for :

Floating Roof (42 nos)

Fixed Cone Roof Tanks (24 nos)

Range of Diameter : 8m - 78m.

.
IOCL Project, Maharastra

Project Scope:

Detailed Engineering and Procurement Assistance for Setting up of expansion of depot at 3 locations.

Salient Features:
Includes Total 61 tankages of IFRVT,CRVT and underground
Drawing showing Dismantling of existing facilities like buildings & fire water units.
Update existing fire water network to adhere expanded capacity.

HPCL Project, Maharastra

Project Scope:

Detailed Engineering and Procurement Assistance for Setting up new depot Maharashtra.

Salient Features:
Includes Total 13 tankages of IFRVT,CRVT and underground.
Jurong Aromatics Complex OSBL Works
Project Highlights:
Setting up OSBL facilities for Aromatic Complex

Salient Features:
30 tanks & 9 spheres

PROJECT NAME JURONG AROMATICS COMPLEX PROJECT- OSBL

MAJOR FACILITIES EPC SCOPE

IFR Tanks 30 Nos. ( Diameter ranging from 11.64 m to 49.5 m, Height 10.97 m to 24.38 m)

Sphere Tanks 09 Nos. (Maximum Diameter 21 m)

Inside Plant: Diameter 0.5 to 24

Piping /Pipeline
Outside Plant: 2 to 36
Coal Bed Methane (CBM) - Raniganj

Project Scope:

Detail engineering for Cross country pipeline from Raniganj to Customer Facilities and Matix Fertilizers (62
km, 16 & 18)

Salient Features:
First of its kind project in India to utilize CBM gas for large scale Fertilizer plant, carbon black plants, graphite
manufacturing units etc.
THANK YOU!