Logix Architecture: (Confidential - For Internal Use Only)

Logix Architecture
(Confidential – For Internal Use Only)
Copyright © 2007 Rockwell Automation, Inc. All rights reserved.
1
How Do You Control Different Applications?
• In the past, you often had to use different kinds of control systems for
different applications in your plant:
DCS
PLCs for
systems for
sequential
process
control
control
Safety PLC’s or components

for safety control
Motion Drive
controllers systems for
for motion drives
control control
(Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved. 2
The Problem With Separate Control Systems
• With separate control systems, you have to worry about:

– Different programming software
– Different hardware for spare parts
– Training on each different system
– Making each system communicate with the others
Safety PLC’s or components
for safety control
DCS
PLC’s for
systems
sequential
for process
control
control
Motion Drive
controllers systems
for motion for drives
control control
One Controller Platform To Do It All
RSLogix 5000 programming

software provides all of the tools
to control any Logix-based
application in your plant
Safety control
Sequential Process
control control
Motion Drive
control control
Logix Platform – Backplane
• Traditional control systems are based on a monolithic master/slave

address bus
– Single device rules the bus and controls all traffic
– Possible single point of failure if the controller or bus-arbiter fails
– Centralized approach to system design
• Logix breaks this mold by providing a multimaster
producer/consumer message-based parallel communications
network
– Puts producer/consumer technology directly on the backplane (1 to 1, 1 to n)
– Eliminates the controller as the center of the control universe
– Any device in the backplane can broadcast and communicate with any other device
without controller intervention
• Increases system bandwidth and performance
• Greater flexibility in architecting a control system
• Lets the controller do control
Logix Platform - System Model
• Modular, scalable architecture

• High performance passive, multimaster bus
• Producer-Consumer on the backplane
• Communications bridging independent of the controller
• True pre-emptive, multi-tasking, symbol-based controller
• Removal and insertion of any module under power without disruption to other
modules in the system (RIUP)
• Software Configuration of modules to point level
• Electronic Keying
• High functionality diagnostic and isolated I/O
CompactLogix
ControlLogix
DriveLogix
SoftLogix
GuardLogix
7
CompactLogix 5300 Controllers
• Target Customer
– Customers where space is at a premium. CompactLogix brings
together the benefits of the Logix platform in a small footprint.
– CompactLogix platform is perfect for tackling smaller, machine-level
control applications that require
standalone and system-connected control over
EtherNet/IP, ControlNet and DeviceNet.
• Local I/O Capability
– Attaches directly to 1769 Compact I/O for expansion
– Max of 30 cards in up to 3 banks (horizontally/vertically)
Initial CompactLogix Controllers (L3x)

• One common hardware design across 5 controllers
– Dual Serial – 1769-L31
– Ethernet/IP – 1769-L32E, 1769-L35E
– ControlNet – 1769-L32C, 1769-L35CR
– L20 (1 serial port, 64KB memory) and L30 (2 serial ports, 256KB
memory) obsoleted w/ release of RSLogix 5000 v15
• No integrated motion support
• Built-in CompactFlash card support for program storage,
datalogging and firmware upgrades
CompactLogix 1769-L31 CompactLogix 1769-L32E CompactLogix 1769-L35E
• 512Kb Memory • 750Kb Memory • 1.5Mb Memory

• (2) Serial Ports • (1) EtherNet/IP (1) Serial Port • (1) EtherNet/IP (1) Serial Port
• Up to 16 local I/O modules • Up to 16 local I/O modules • Up to 30 local I/O modules
• Removable CompactFlash • Removable CompactFlash • Removable CompactFlash
• 8 Tasks and 32 Connections • 8 Tasks and 32 Connections • 8 Tasks and 32 Connections
CompactLogix 1769-L32C CompactLogix 1769-L35CR
• 750K Memory • 1.5 Meg Memory

• Single ControlNet Media • Redundant ControlNet Media
• Up to 16 local Modules • Up to 30 local Modules
• Removable CompactFlash • Removable CompactFlash
• 8 Tasks and 32 Connections • 8 Tasks and 32 Connections
Networking Options for CompactLogix
• 1769-SDN DeviceNet Scanner

– Functions as a DeviceNet scanner for CompactLogix
– Configure using RSNetWorx for DeviceNet software
– 5-pin Phoenix DeviceNet cable connector
– Built in node address switches
– Network Diagnostic Display
Next Generation CompactLogix Controllers (L4x)

• Unique two bus system, supporting the new 68-Bus and existing Compact Bus
• The 68-bus takes advantage of Rockwell’s CIP protocol and supports:
– Modular ControlNet and/or Ethernet/IP Communications
– Multi-axis Logix Integrated Motion
• Leverages the existing, competitive 1769 Compact I/O platform
68-Bus Compact Bus

(up to 2 modules) (up to 30 modules)
Power Supply
1769 Compact I/O
}
68-Bus modules (Comms, Motion) CompactLogix L4x Controller
• Platform designed for mid-to-high range control applications and low-end

integrated motion applications
– CompactLogix L43 controllers use architecture and technology similar to the
ControlLogix controllers
• Isolated RS-232
– DF1, ASCII, DH-485 Protocol Support
• Up to 8 Controller Tasks, 32 Connections
• No battery required – program stored to memory via power from power supply
• Storage of user program, documentation,
and data using removable CompactFlash Media
• Integrated motion
CompactLogix
ControlLogix
DriveLogix
SoftLogix
GuardLogix
16
ControlLogix55xx Controllers
• Multiple processors for the ControlLogix platform

– Different capacity, performance, and capabilities
– Expandable network communications via separate modules
– Built-In RS232 ASCII Serial, DF1, and DH485 protocol Support
– Varying memory capacity and nonvolatile (NVS) memory backup
• Multiple controllers in one small package
– The ControlLogix55xx’s integrated motion capability saves you money by eliminating
separate motion controllers and software
– Function Blocks for process and drive systems
– SIL 3 Safety controller
• Fully scalable solution allows you to purchase exactly what you need
– Memory options for any size application
– Modular networks provides the right communications mix for your application
– I/O capacity sufficient to meet large applications
• TÜV SIL 2 certified
– Standard off-the-shelf components
– Hardware, firmware and wiring restrictions apply
ControlLogix55xx Controllers
Logix5555 1756-L55 Logix5561 1756-L61(S)* Logix5562 1756-L62(S)* Logix5563 1756-L63*
• 250 I/O Connections • 250 I/O Connections • 250 I/O Connections • 250 I/O Connections
• 0K Base Version • 2Mb Fixed RAM Memory • 4Mb Fixed RAM Memory • 8Mb Fixed RAM Memory
• 750K, 1.5M, 3.5M, and 7.5MByte • Local / Remote Battery • Local / Remote Battery • Local / Remote Battery
RAM Memory cards Backup (1756-BATM) Backup (1756-BATM) Backup (1756-BATM)
• 750K, 1.5M, 3.5M RAM / Flash • CompactFlash card socket • CompactFlash card socket • CompactFlash card socket
Non-volatile storage Combo for program storage, logging for program storage, logging for program storage, logging
Memory Cards or firmware updating or firmware updating or firmware updating
• Local / Remote Battery Backup • Built In Floating Point Math • Built In Floating Point Math • Built In Floating Point Math
(1756-BATM) Co-processor Co-processor Co-processor
• 30% Increase in motion and FBD • Four to five times faster on • Four to five times faster on • Four to five times faster on
performance over Logix5550 motion and FBD than motion and FBD than motion and FBD than
• Forced LED Logix5550 Logix5550 Logix5550
• Hardware changes to support • SIL 2 certified • SIL 2 certified • SIL 2 certified
Redundancy (hot backup) • Integrated SIL3 safety • Integrated SIL3 safety
• Real Time Clock (RTC) chip control w/ safety partner control w/ safety partner
• SIL 2 certified (1756-LSP) (1756-LSP)
* L6x series B units have CF card socket on front of module and

support program storage in internal flash memory
Logix5555 Memory Options
• The Logix5555 processor provides scalable memory

– Purchase the right amount of memory for the applications
– A single memory expansion card may be installed
• Base processor has no user RAM memory
– Flash based non-volatile (NV) combination cards also available
• Combined RAM / non-volatile flash memory built in
• Backup storage for program and data
• Avoids battery dependence
Processor with Processor with NV

RAM Cards NV memory only
RAM Memory
750KByte 1756-M12 1756-L55M12 1756-M22 1756-L55M22

1.5Mbyte 1756-M13 1756-L55M13 1756-M23 1756-L55M23
3.5Mbyte 1756-M14 1756-L55M14 1756-M24 1756-L55M24
7.5Mbyte 1756-M16 1756-L55M16 N/A N/A
Logix556x Nonvolatile Memory Storage
• The ControlLogix5563 processor supports

nonvolatile memory storage (NVS)
– Provides long-term memory storage without a battery
– Same functionality as with the ControlLogix5555
processor
– Removable CompactFlash memory card
• Industrial environment grade rated
– CompactFlash memory card needs to be ordered
separately:
• 1784-CF64 Memory card 64MB
– RSLogix 5000 provides tools to store controller
configuration, firmware, application program, and data
ControlLogix
Communications
21
Backplane and Network Communications
• ControlLogix provides fully scalable

network communications that lets you
purchase only what you need
– ControlLogix chassis based network modules Ethernet
purchased separately to meet application needs ControlNet
– Any mix DH+/RIO/ControlNet /DeviceNet
/EtherNet/IP/Serial
– De-couples network and controller development
• Flexible networking
– Bridging and routing between messaging networks
across backplane without any code in the controller RIO, DH+
ControlNet
• Supports I/O sharing DeviceNet
ControlLogix Communications
• Networks
– EtherNet/IP
– ControlNet
– DeviceNet Ethernet
– DH+/RIO ControlNet
– DH485
– Foundation FieldBus (ControlNet to FB converter or
Ethernet to FB)
– HART
– 3rd Party (SST or Prosoft) ControlNet
RIO, DH+
• Profibus DP
• Interbus-S DeviceNet
• Modbus/Modbus Plus via the 1756-MVI

card
• Mix and Match networks as needed
• Bridge NetLinx networks without a
controller (Gateway)
ControlLogix Network Products - Ethernet
1756-ENET 1756-ENBT 1756-EWEB 1756-EN2T/EN2F

•10Mbit Ethernet bridge •10/100MBit Ethernet/IP •10/100MBit Ethernet/IP •10/100MBit Ethernet/IP
module •Half/Full-Duplex •Half/Full-Duplex •Half/Full-Duplex
Communication Communication Communication
•RJ45 Twisted Pair connector •RJ45 Twisted Pair connector •RJ45 Twisted Pair connector •RJ45 Twisted Pair connector
•Using AUI interface, Thick or •4 Character Diagnostic •4 Character Diagnostic (EN2T)
Thin coax or Fiber can be Display Display •Fiber optic media (EN2F)
used •High speed Interlocking •Functions as customer data •4 Character Diagnostic
•Built in Web page provides between ControlLogix monitor, bridge for controller Display
access to chassis diagnostics processors via EtherNet/IP and custom web server •High speed Interlocking
•Series A – messaging only •Web-Enabled for remote •6M of memory for web between ControlLogix
Series B – messaging and management activity server and email support processors via EtherNet/IP
EtherNet/IP I/O •EtherNet/IP I/O •Can output Data in XML •Web-Enabled for remote
format management activity
•Ethernet I/P driver supported •EtherNet/IP I/O
•No EtherNet/IP I/O •Type B USB 1.1 PNP port for
programming and
configuration
ControlLogix Network Products – ControlNet
and DeviceNet
1756-CNB/R 1756-DNB
•5Mbit ControlNet bridge •DeviceNet Scanner/ Bridge
module •Supports 125K,250K, &
•Available in single or 500Kbaud
redundant media •Supports up to 64
•Built-in Network Access Port simultaneous devices
(NAP) provides programming •Up to 500bytes of input and
terminal access 496bytes of output data to
•Supports up to 64 Logix processor
simultaneous I/O or peer to •All I/O owned by a single
peer connections Logix processor
•4 Character diagnostic •4 Character diagnostic
display display
•SIL 2 certified (series E) •Configured using
RSNetWorx for DeviceNet
ControlLogix Network Products – Legacy
Networks
1756-DHRIO 1757-ABRIO 1756-DH485
•2 ports configurable as DH+ •Specifically designed for •2 RS232 ports
or a RIO Scanner process applications with •DH485 routing table permits
•56K, 115K, 230Kbaud 1771 Analog I/O devices on DH485 to
•DH+ routing table permits •Supports 1771 - IFE, OFE, communicate to other
devices on DH+ to IR, IXE, IL, NOC, NOV, NIV, networks
communicate to other NR, 1770-HT1 (Hart Module) •DH485 default CPU Slot
networks •Simplifies analog I/O routing forwards messages to
•DH+ default CPU Slot configuration a Logix controller
routing forwards messages to
a Logix controller
•RIO Scanner supports up 64
logical racks (32 per port)
•Block Transfer to intelligent
I/O
Logix Serial Communications
• Software configurable ControlLogix RS232

interface port acts as your portal into the
system
– 9-pin D shell port Ethernet
– Provides full bridging through the controller onto the ControlNet
backplane so you can access other modules or
processors, distributed in the system
• Eliminate the need for computer cards
• Provides remote diagnostic support
– Supports DF1 protocol for programming terminals
and other intelligent devices to access data and ControlNet
upload/download programs (up to 38.4kbaud) RIO, DH+
• DF1 Master/Slave and Point-to-Point modes for DeviceNet

SCADA applications
– ASCII Read/Write
– DH485 Protocol
ControlLogix
Redundancy
28
Benefits of ControlLogix Redundancy
• Provides for higher system availability by switching control to a secondary controller chassis
if anything in the primary controller chassis fails. System will switch from primary to
secondary upon:
– Power loss to primary chassis.
– Hardware or firmware failure of any module in primary chassis.
– User program major fault in primary controller.
– Disconnection of a ControlNet tap or ContolNet cable break to a CNB in primary chassis.
– Removal of any module in the primary chassis.
• Very simple to implement.
– No programming is required. This minimizes the extra engineering effort to implement a
redundant system.
– Transparent switchovers allow you to use any Rockwell or third-party ControlNet devices.
– Automatic program cross-load and synchronization eliminates the need to maintain separate
programs for the primary and secondary controllers.
• Redundancy is supported by standard hardware.
– You don’t have to buy special versions of chassis, power supplies, Logix controllers, or
ControlNet Bridges to support redundancy.
• Supports a bumpless switchover.
– Bumpless switchover guaranteed for any logic in highest priority task. Outputs controlled by this
logic will never see a change in state just because of a switchover event.
Building a Typical Redundant System
1. Start with a standard ControlLogix chassis.

2. Add a L55 or L6x processor.
3. Add 1 or more ControlNet Bridges (Series D).
4. Add 1 System Redundancy Module.
ControlNET
5. Set up an identical second controller chassis.
A#1
CHA CHB OK
6. Cable the SRMs together.
7. Add I/O, operator interfaces, and so forth to
the ControlNet network(s).
8. For HMI, add 1 or more Ethernet Bridges.
ControlNET
A#01
CHA CHB OK
Logix Controller
• The Logix5555 or Logix556x controllers provide the necessary

enhancements to support ControlLogix redundancy.
– Logix5550 controllers do not support redundancy.
• Redundancy is supported in the Version 11.11 RSLogix 5000
release or later.
– Standard RSLogix 5000 programming software supports
ControlLogix redundancy.
• Swapping of 1756-ENBT IP addresses in the redundant chassis
was added in v13.5.
ControlNet allows transparent switchovers
• The 1756-CNB Series D added the necessary hardware and

firmware changes to support ControlLogix redundancy.
• You set the same ControlNet address on the rotary switches
of the primary and secondary CNB’s.
– The primary CNB will use that address, and the secondary
CNB will automatically use the next higher address.
• On a switchover, the CNB’s automatically swap addresses.
– Any external ControlNet devices will simply continue to
communicate with the new primary controller.
– ControlLogix redundancy works transparently with 1756 I/O,
Flex I/O, drives, operator interfaces, or any other Rockwell or
third-party devices which can communicate to a Logix
controller over ControlNet.
System Redundancy Module
• The 1757-SRM provides the high speed data transfers Redundancy Module
between the primary and secondary chassis and arbitrates PRIM

primary/secondary chassis status.
• Two-slot module PRI COM OK
• Only one SRM per chassis needed.

– Supports 2 Logix5555 or 1 Logix556x processor, and up to
five CNB’s or ENBT’s per chassis.
• A fiber optic cable connects the primary and secondary
SRM’s.
– 1757-SRC1, SRC3, SRC10, SRC50, or SRC100 (1, 3, 10,
50, or 100 meter lengths)
– Testing is being conducted for longer lengths
Summary of Benefits
• Redundant controller chassis and power supplies provide higher system

availability.
• You implement redundancy using the same Logix processors and ControlNet
Bridges you use elsewhere in the plant. You don’t have to stock special spare
parts.
• Minimizes extra engineering effort since no programming is required to
implement.
• Transparent switchovers allow you to use any ControlNet devices which will
work with a non-redundant system.
For More Information
• For more information on ControlLogix redundancy, please read the

ControlLogix Redundancy System User Manual, publication 1756-
UM523C.
– Rev C added a handy Quick Start Checklist at the front of the manual to help you
get started implementing a system.
CompactLogix
ControlLogix
DriveLogix
SoftLogix
GuardLogix
36
PowerFlex 700S DriveLogix AC Drive
• Shares all common Logix family features

– Logix5000 execution engine
– RSLogix 5000 programming support
– NetLinx open networks
– Flash upgrades
• Architectures: Centralized or Distributed
• Advanced Motor Control Technology
• High Performance member of the PowerFlex drive family
• Fiber-optic SynchLink permits multi-axis synchronization
for the most demanding applications
• On-Board I/O and Extended I/O (Flex I/O)
CompactLogix
ControlLogix
DriveLogix
SoftLogix
GuardLogix
38
The SoftLogix5800 Controller
• Windows 2000/XP Based Logix5000 engine

– Operates on a PC using networks to attach to I/O
• Extendable Control
– User written “C” code containing complex or
proprietary algorithms in addition to control logic
– Integration with other software applications
• Communications to NetLinx I/O Architectures
– PCI slot cards for messaging and I/O (Ethernet, ControlNet, DeviceNet)
– 3rd party drivers for non-Core networks (virtual backplane toolkit)
• Integrated Control & Motion using PCI-based SERCOS card
• Self-contained, Control & HMI solution all in one box
– Cost and panel space reduction, plus extensibility
– Edit configure and run on the same box
SoftLogix Chassis Monitor
• User Interface to the SoftLogix5800 Engine

– Create and configure processors
• Up to 6 on a single PC
– Create and configure Interface cards
• Ethernet/IP
• ControlNet
• DeviceNet
• SERCOS Motion
• I/O Simulation
• Runs on Windows 2000/Windows XP
• Change processor modes
• View module and system status
• Virtual Backplane SDK Toolkit available for vendors to develop
additional interfaces modules
SoftLogix5800 Packaging Options
• Three options available based on activation

– L10: single controller, Ethernet, no motion
– L30: dual controller, Ethernet, limited motion
– L60: up to 6 controllers, unlimited* communications, full motion
support (16 real axes per controller)
L60 L30 L10

Controllers 6 2 1
CNet/DNet <16 <5 1
Ethernet/IP <16 <5 1
Analog Motion 4 2 ---
SERCOS Motion 4 1 ---
*# of communication modules subject to available PCI slots in the PC

SoftLogix5800 Communications
1784-PCIDS 1784-PCICS Open Ethernet

•PCI-based DeviceNet Scanner •PCI-based ControlNet Scanner / Bridge •PCI Ethernet Support
•Provides connectivity to DeviceNet I/O •Provides connectivity to ControlNet I/O •Uses standard embedded PC Ethernet
products products (ControlLogix I/O, Flex I/O, cards
•Scans I/O and permits device 1771 Digital, 3rd Party... •Ethernet/IP messaging and program
configuration from the same PC •Bridging supported between networks upload / download support
•Configured through I/O Linx for and the devices in the SoftLogix virtual •Ethernet/IP I/O control
DeviceNet backplane
•Addressing configured through RSLinx
Classic
CompactLogix
ControlLogix
DriveLogix
SoftLogix
GuardLogix
43
Logix Safety Integration
GuardLogix
• GuardLogix Integrated Safety
– Dual processor solution (1oo2 Architecture)
– SIL-3 Certification per IEC 61508
– EN 954-1 Category 4
– Programs with RSLogix5000
• TÜV Certified Safety Application Instructions
– Safety I/O integration on DeviceNet
GuardLogix Controllers
• 1756-L62S • 1756-LSP
– 4 MB Standard Memory – Safety Partner automatically
– 1 MB Safety Memory assigned to the next slot -
right of the Safety Controller
• 1756-L61S
– 2 MB Standard Memory
– 1 MB Safety Memory
GuardLogix SIL 3 Safety Task
• Safety Task operates in 1 of 2 states

– Standard behavior (Safety signature does not exist)
– SIL 3 Safety behavior (Safety signature exists)
• Safety Task - Standard
– User actions same as standard task
• Forcing, online editing, memory write are allowed.
• Safety Task - Safety
– Safety logic and data is protected
• NO FORCES
• NO ONLINE EDITING
• SAFETY MEMORY READ ONLY
• Safety Signature
– A 64-bit unique number
• Calculated by GuardLogix Firmware
SIL 3 Safety Task Execution
• Safety Task is a Periodic Task 5ms

10ms
Periodic Task Scan
– Safety input data frozen at the beginning of the scan 15ms

... Program 1
– Safety Task code is executed in BOTH the Primary Program 2
...
and the Safety Partner controllers using the frozen
safety input data
Program ..n
– Safety Task results are cross checked by both
controllers
• Triggered automatically at a
• When checks are done and OK, safety output preset time interval
data is written to the safety outputs • Interrupts lower priority tasks
and can be interrupted by
higher priority tasks (15 Levels)
• Will share time (on a 1ms basis)
with another task at the same
priority level
• Captures fault for task overlap
• Similar to PLC/SLC Selectable
Timed Interrupt (STI)
GuardLogix Safety Certified Instructions
• 49 Safety Certified Instructions

– Subset of standard ladder logic instruction set
• 7 Safety Certified Application

Instructions
– Encapsulate logic for safety functions
• ESTOP Emergency Stop
• DIN Diverse Input
• RIN Redundant Input
• ROUT Redundant Output
• LC Light Curtain
• ENPEN Enable Pendant
• FPMS Five Position Mode Selector
GuardLogix and Security
• No other safety controller has as many security

options as GuardLogix
• Project-based security features
– Safety Task password security option
– Routine-level source code protection security
• Plant wide based security options
– FactoryTalk Security
GuardLogix Key Advantages
• GuardLogix - Integrated Safety Controller

– Single Project
• Safety Partner is hidden within the project and managed by the primary
• Common Programming / Design / Config. Tool
– RSLogix 5000 + Safety Extensions
• Standard Control and Safety Control via ladder logic
• Leverages Standard ControlLogix Hardware
– Racks, Power Supplies, Communications
• Safety Certified and Safety Application Instructions
– Simplifies User Application Code
• The best security functionality
– Siemens and Pilz don’t even come close
• FactoryTalk Asset Centre audit functionality beats the competition
– Tracks online changes to the safety signature
– Siemens has 3rd part compare/audit not as comprehensive, Pilz doesn’t have audit
functionality
ControlLogix I/O
ControlLogix I/O is the integral I/O

platform for the ControlLogix series of
programmable controllers
52
ControlLogix I/O Overview
• Wide Selection of 52 I/O modules

– Digital
– Analog
– Motion Modules
– High Speed Counter
– Programmable Limit Switch
– Configurable Flow Meter
– Hydraulics Module
• Options in termination
– Screw-style
– Spring-style
– Bulletin 1492 pre-wired
• Includes a variety of chassis sizes
• AC / DC Power Supply choices, both Standard and
Redundant
I/O Functional Overview
Features Common to All 1756 I/O Modules

• Producer/Consumer model
• Module-Level fault reporting
• RIUP (Removal and Insertion Under Power)
– for both field and backplane sides
• Fully software configurable
• Software retrievable module I.D. information
• Isolated versions of digital and analog modules
• Electronic backplane keying
• System clock access for various time-stamping functions
• Field FLASH firmware upgradeable
• Class 1 Division 2 certified
• Certifications approved: UL, CE, CSA, Marine & FM
Standard Digital Input Features
• Wide variety of voltage selections:

– 79-132 VAC, 159-265 VAC and 10-30 VAC
– 10-31 VDC, 30-60 VDC, 90-146 VDC and TTL-Level
• Isolated and Non-Isolated choices
• Current Sink / Source options for DC
• 8, 16, and 32-point densities
• Software configurable noise filtering
• Two multi-cast methods of sending input status
– Change of State
• sends data only when it changes
• saves backplane and controller bandwidth
– Cyclic
• sends data on user selected time basis
Standard Digital Output Features
• Wide variety of voltage selections:

– 74-132 VAC, 74-265 VAC and 10-30 VAC
– 10-31 VDC, 30-60 VDC, 90-146 VDC and TTL-Level
• Isolated and non-isolated choices
• Current Sink / Source options for DC
• 8, 16, and 32-point densities
• 2 Amp Outputs available for AC and DC
• Electronic fusing on select modules
– designated by “E” in catalog number
• Output data echo broadcast to system
– validates the receipt of controller commands
• Time-stamped blown fuse reporting
• Output scheduling based on system clock
• Configurable Output point definitions for program mode and
communication failure (Hold, Reset or Energize)
Diagnostic Digital I/O Features
All Standard Digital I/O features plus . . .
Diagnostics Input Output

Modules Modules
Open-wire detection Y
No-load detection Y
Field-side output verification Y
Point-level electronic fusing Y
Output pulse test Y
Diagnostic time stamping Y Y
Point-level fault reporting Y Y
Latching of intermittent fault Y Y
data
8-pt AC and 16-pt DC Y Y
densities
Analog Input Module Features
• All ControlLogix analog input modules feature powerful on-board

functionality...
– Up to 16-bit resolution over a selected input range
– Two data formatting selections:
• Floating point
• Integer
– Channel Update Rates:
• Temperature: 50 mS (Float)
• Isolated Analog: 25 mS (Float) / 10 mS (Integer)
• Non-Isolated: 18 mS (Float) / 5 mS (Integer)
• Hi-Speed Combo: Input - 400uS (Float) / Out 1mS
(Float)
Analog Input Module Features
• On-board scaling to engineering units

• On-board alarming:
– High, High-High, Low, Low-Low alarms
– Latching option for intermittent alarms
– Deadband option for controllable sensitivity
• Over / Under-range and open sensor detection
• Real time sampling of channel data
• Calibration data and date stored in non-volatile
memory
• Digital filtering & notch filter selections
Analog Output Module Features
• Isolated and non-isolated module types

• 13 to 16 bit resolution - range dependent
• Two data formatting selections:
– Floating point (scalable)
– Integer (scalable)
• Rate of change limiting
• Configurable program mode and fault states on a per point basis:
– Hold last state
– Set to user specified value
• Output clamping at specified low - high value
• Output hold for initialization feature for PID applications
• Specialty I/O
– Thermocouple
– RTD
Sequence of Events (SOE) Input Modules
• SOE Input Modules

– 1756-IB16ISOE: 10-50VDC Input (AFS Jun 2004)
– 1756-IH16ISOE: 90-140VDC Supply (AFS Mar 2004)
• Provides Sub-millisecond Timestamping on a Per Point basis
– Two Timestamps per Input are captured and stored on-board
– Used in Relative and Absolute First Fault Detection Systems
– Excellent Substation / Power Generation automation solution
• Two Modes of Operation address multiple application requirements
– CST per Point Mode allows Timestamping for On-Off and/or Off-On transitions for each input
=> for First Fault Detection
– FIFO Mode:On-board buffer holds 160 Events => for Sequence Monitoring
Removable Terminal Blocks (RTBs)
RTB’s must be ordered separately from the I/O modules
• Specially designed I/O module • Remote termination option with the

termination connector appropriate bulletin 1492 interface module
– supports true RIUP for field (IFM)
terminations • 20 pin and 36 pin spring-clamp and screw-
– door opens to provide handle for clamp terminations
connector removal
• Removable wiring hood
– easy access to wiring terminations
– protects wiring when RTB is removed
from module
– extended housing hood available for
use with larger gauge wiring (1756-
TBE)
Top 10 Things to Know
1 Field-side diagnostics
– allows user to diagnose the process in addition to the control system
2 Module identification
– catalog number, series, revision at slot level makes troubleshooting and
maintenance a snap
3 Removal & Insertion Under Power (RIUP)
– system integrity guaranteed during hot-module swap
4 Full software configuration support
– Eliminates troublesome DIP switches and jumpers
5 In-chassis flash upgrades
– allow modules to be brought to latest revision by the user
Top 10 Things to Know
6 Electronic keying
– enforces that the appropriate version of a module is in use in critical
applications
7 Access to system clock
– allows time stamp functions for sequence-of-events detection
8 Supports producer/consumer model
– with change-of-state or periodic data transfer
9 Full agency certifications and Class I Division 2 compliance
10 Multiple termination options
– spring, screw or pre-wired
Logix Integrated Motion
65
ControlLogix Integrates High Speed Sequential
and Motion Control
Typical Motion and Logic Control ControlLogix

Interconnected Logic/Motion
Integrated Logic/Motion
Programming Programmable
Software Controller
Motion Motion Axis

Software Controller Modules
Dedicated controller for sequential logic Supports sequential logic and motion in
Dedicated controller for motion the same controller
Multiple programming packages One programming package
Dedicated programming languages Multiple programming languages
with support for logic and motion
Multiple tag data bases One tag data base
Hardwired or network connection No connection required - control executes
between logic and motion controller logic and motion
Improves system performance and reduces
Performance & cost penalties system cost
Logix Motion Controllers
1756-M08SE (8-Axis)
1756-M16SE (16-Axis)
1768-M04SE (4-Axis) CompactLogix
1784-PM16SE (16 Axis) SoftLogix (PC-Based)
1756-MxxSE
Rockwell
SERCOS
SERCOS Servo
Drive
ControlLogix supports up to 32 axes of motion
SERCOS Connectivity
• Simple and high-performance.

• Reduces both installation time and wiring costs.
Fiber
Connection
(2) fiber connections replace (18)

discrete wires per drive, eliminating
36 terminations per axis.
Kinetix Drives
• Simplicity
– SERCOS interface eliminates up to 18 discrete wires per axis
– Power rail makes layout and installation fast and easy
• Compact design
– Up to 65% smaller than competitor’s units
– Integral features save additional panel space
• Built-in Safety (Category 3, SIL 3 safe-off standard)
• Time saving accessories
– Line interface module replaces nine components (such as 24 VDC power
supply for I/O), eliminating up to 72 wire terminations (and mistakes)
• 2000 Series – Low power, multi-axis (8)
• 6000 Series – General purpose, multi-axis (8)
• 7000 Series – Single axis
Servo Motors
• High-performance and low-inertia servo motors for use in

applications that require maximum motor efficiency and
fast acceleration and deceleration (most common today)
• Food Grade motors specifically designed for use in food
and beverage packaging and handling
• Stainless Steel motors designed for use in 1200 PSI
washdown food and beverage applications
• Small, low-inertia servo motors for use in light
applications that require quick acceleration
• NEMA flange low-inertia servo motors for use as stepper
replacements
• MP servo motors with integrated gear reducers save
space and replace costly indexing systems
Controller/Drive/Motor Compatibility
How do I know which motors work with different drives/controllers?
Controller/Drive/Motor Sizing/Selection
How do I know which motors and drives to choose for my application?
Selecting the correct Servo Motor and Drive is the first

step to implementing a successful motion application. An
undersized motor and drive will not produce optimal
performance; an oversized motor and drive will add
unnecessary cost to the solution.
Controller/Drive/Motor Sizing/Selection
How do I know what info I need in order to size my application?
Remember this:
Mass, Move and Means.
What am I moving?
How fast am I moving it?
What am I using to move it?
Available at www.ab.com/motion

Logix Architecture: (Confidential - For Internal Use Only)

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Logix Architecture

(Confidential – For Internal Use Only)

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

Safety PLC’s or components

• With separate control systems, you have to worry about:

RSLogix 5000 programming

• Traditional control systems are based on a monolithic master/slave

• Modular, scalable architecture

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

Initial CompactLogix Controllers (L3x)

CompactLogix 1769-L31 CompactLogix 1769-L32E CompactLogix 1769-L35E

• 512Kb Memory • 750Kb Memory • 1.5Mb Memory

CompactLogix 1769-L32C CompactLogix 1769-L35CR

• 750K Memory • 1.5 Meg Memory

• 1769-SDN DeviceNet Scanner

Next Generation CompactLogix Controllers (L4x)

68-Bus Compact Bus

• Platform designed for mid-to-high range control applications and low-end

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

• Multiple processors for the ControlLogix platform

Logix5555 1756-L55 Logix5561 1756-L61(S)* Logix5562 1756-L62(S)* Logix5563 1756-L63*

* L6x series B units have CF card socket on front of module and

• The Logix5555 processor provides scalable memory

Processor with Processor with NV

750KByte 1756-M12 1756-L55M12 1756-M22 1756-L55M22

• The ControlLogix5563 processor supports

(Confidential – For Internal Use Only)

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

• ControlLogix provides fully scalable

• Supports I/O sharing DeviceNet

• Modbus/Modbus Plus via the 1756-MVI

1756-ENET 1756-ENBT 1756-EWEB 1756-EN2T/EN2F

• Software configurable ControlLogix RS232

• DF1 Master/Slave and Point-to-Point modes for DeviceNet

(Confidential – For Internal Use Only)

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

1. Start with a standard ControlLogix chassis.

• The Logix5555 or Logix556x controllers provide the necessary

• The 1756-CNB Series D added the necessary hardware and

between the primary and secondary chassis and arbitrates PRIM

• Only one SRM per chassis needed.

• Redundant controller chassis and power supplies provide higher system

• For more information on ControlLogix redundancy, please read the

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

• Shares all common Logix family features

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

• Windows 2000/XP Based Logix5000 engine

• User Interface to the SoftLogix5800 Engine

• Three options available based on activation

L60 L30 L10

*# of communication modules subject to available PCI slots in the PC

1784-PCIDS 1784-PCICS Open Ethernet

Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

• Safety Task operates in 1 of 2 states

• Safety Task is a Periodic Task 5ms

– Safety input data frozen at the beginning of the scan 15ms

– Safety Task code is executed in BOTH the Primary Program 2

• 49 Safety Certified Instructions

• 7 Safety Certified Application

• No other safety controller has as many security

• GuardLogix - Integrated Safety Controller

ControlLogix I/O is the integral I/O

(Confidential – For Internal Use Only)