Vous êtes sur la page 1sur 57

NDT SALES AND SERVICES

Sumico Technology Deals with the Sales & Services of NDT


methods used at almost any stage in the production or life
cycle of a component.

• Remote Visual Inspection.


• Ultrasonic Flaw Detection & Thickness Gauging.
• Hardness Testing.
• Magnetic Particle Inspection.
• Eddy Current Testing.
SUMICO
Sumico is a proud technology partner of:

UE Systems Inc., USA

Olympus, Japan

Hansford Sensors, UK

FLIR System, Sweden

YXLON, Germany

Vision Engineering, Germany


YXLON offers high-quality X-ray components and X-ray systems for industrial
X-ray inspection, including aircraft parts, automotive components, pipes and the
finest structures measuring only a few micrometers.

Technology with Passion


Products
Y.MU2000-D
Y.MU2000-D is the standard
system in X-ray inspection and
now also available with CT
option.

Y.Multiplex
Multiplex is the standard X-ray system
when it comes to CT capability
Products
Y.Cheetah
Y.Cheetah is the most efficient
X-ray system for the
radiographic inspection of
small parts.

Y.Cougar
Y.Cougar is an extraordinary X-ray
system that requires little space.
Products

Y.Access100
Y.Access100 is the modular
inspection system for the X-ray
inspection of very large parts.
Applications
X-ray inspection is the inspection standard in many industrial sectors.
The applications have been summarized as following;

1.Cast parts
Reliable detection of defects in casting
parts via X-ray technology.

2. Electronics
Inspection of electronics components
using 2D und 3D in order to safeguard
assembly function
Application

Welds
Weld inspection in the field and during
production places special demands on X-ray
systems

Tires and rubber


Flaws in the reinforcement, foreign objects and
air inclusions are detected reliably using X-ray
systems
Applications
Fiber-reinforced materials and plastics
The inner construction must be
inspected to ensure strength,
function and completeness

Material analysis
Analysis of soil samples to ensure profitable
development of raw materials
Computed Tomography

Typical CT Applications
1. Porosity/Inclusion

2. Dimensional Measurement

3. Nominal Actual Comparison

4. Wall-Thickness

5. Reverse Engineering

6. Structure Analysis

7. Assembly Analysis

8. Composite Analysis

9. Electronic Components

10. CT for Tire and Wheel

11. High Energy Applications

Technology with Passion TT.MM.JJJJ | 11


Computed Tomography

Typical CT Applications
1. Porosity/Inclusion:

Analysis of:
• internal defects
• porosities
• and inclusion.

Precise nondestructive testing


in internal test part
structures in 2D and 3D.

Technology with Passion TT.MM.JJJJ | 12


Computed Tomography

Typical CT Applications
1. Porosity/Inclusion:

Technology with Passion TT.MM.JJJJ | 13


Computed Tomography

Typical CT Applications
2. Dimensional Analysis

Dimensional measurement of internal


structures, defects etc. that usually can
only be evaluated with destructive
testing.

Fitting of objects like planes, cylinders,


cones and other reference objects into
the

Technology with Passion TT.MM.JJJJ | 14


Computed Tomography

Typical CT Applications
2. Dimensional Analysis

Technology with Passion TT.MM.JJJJ | 15


Computed Tomography

Typical CT Applications
3. Nominal/Actual Comparison:

Comparison of CT data with CAD data sets for


initial sampling or tracking of production.

Röders Tank

Technology with Passion TT.MM.JJJJ | 16


Computed Tomography

Typical CT Applications
3. Nominal/Actual Comparison:

Technology with Passion TT.MM.JJJJ | 17


Computed Tomography

Typical CT Applications
4. Wall-Thickness Analysis:
The Wall-Thickness allows
numerical or color coded analysis of
the minimum/maximum wall
thickness of the test part.

Technology with Passion TT.MM.JJJJ | 18


Computed Tomography

Typical CT Applications
4. Wall-Thickness Analysis:

Technology with Passion TT.MM.JJJJ | 19


Computed Tomography

Typical CT Applications
5. Reverse Engineering

Generate the CAD Model


from the CT Scan

CT scan voxel model segmentation CAD model


STL
Point cloud
etc.

Technology with Passion TT.MM.JJJJ | 20


Computed Tomography

Typical CT Applications
5. Reverse Engineering

Technology with Passion TT.MM.JJJJ | 21


Computed Tomography

Typical CT Applications
6. Structure Analysis:

Concrete Block / Cement /


Geological specimens

Technology with Passion TT.MM.JJJJ | 22


Computed Tomography

Typical CT Applications
6. Structure Analysis: Concrete Block

Technology with Passion TT.MM.JJJJ | 23


Computed Tomography

Typical CT Applications
7. Assembly Analysis:

Connector housing

Technology with Passion TT.MM.JJJJ | 24


Computed Tomography

Typical CT Applications
8. Composite Analysis

Technology with Passion TT.MM.JJJJ | 25


Olympus Products.
• Videoscopes, Fiberscope.
• High speed video cameras
• Flaw Detectors.
• Phased Array.
• Thickness Gauges.
• Eddy Current.
Olympus Videoscopes
Olympus deals with the variety of Videoscopes
and Fiberscopes e.g.
•IPLEX FX
•IPLEX ULTRALITE
•IPLEX TX
•IPLEX RX/RT (Latest)
•IPLEX YS
Industrial Videoscope
• Operable in all Weather
• High Durability Insertion Tube
• Compact & Portable Design
Industrial Videoscope
• Inspection Recording Option
• Resistance to Harsh Environments
• Daylight-View High Resolution Monitor
• Foreign Object Retrieval
Industrial Videoscope
• Air Articulation Offers Unparalleled
Flexibility At Any Length
•Pioneering Laser Illumination Technology
For Exceptional Brightness
• Reliable Defect Detection With Stereo
Measurement
Industrial Videoscope

• Comfortable Inspections in Optimal Styles


• Smooth and Accurate Approach to a Target
• Quick and Easy Operation
RVI Applications
Inspections of Wind Turbine Gearboxes
RVI Applications
Visual Inspections of Passenger Jet Engines
Industrial Fiberscope

Fiberscopes are flexible instruments that use a coherent fiber bundle to transmit an
image back to the inspector's eye.

• Standard Range Fiberscopes achieve the highest image quality in 6.0 mm, 8.4 mm
and 11.3 mm diameter at lengths of up to 3.0 m. All models feature four-way
angulation and interchangeable optical tip adapters.

• Small diameter fiberscopes can inspect narrow areas or where access is limited
and are available in 0.64 mm, 2.4 mm or 4.1 mm. Each model has an ocular focus
to ensure that the individual operator's eyesight is accommodated and can be
attached to CCTV and photographic equipment for image .
Standard Range Fiberscopes achieve the
highest image quality in 6.0 mm, 8.4 mm
and 11.3 mm diameter at lengths of up
to 3.0 m. All models feature four-way
angulation and interchangeable optical
tip adapters.

Small diameter fiberscopes can inspect


narrow areas or where access is
limited and are available in 0.64 mm,
2.4 mm or 4.1 mm. Each model has an
ocular focus to ensure that the
individual operator's eyesight is
accomodated and can be attached to
CCTV and photographic equipment for
image recording.
Ultra-Thin Diameters

• The thinnest diameter flexible fiberscope


(down to φ0.64mm). You can inspect inside
narrow-diameter hole with 1mm or more
diameter.
In some applications, the entry port size to
the area of interest can be restricted and
inserting a scope can be extremely difficult.
This will often necessitate using an
instrument of smaller diameter than
conventional models
High Speed Cameras
High Speed Camera
Olympus deals with the high
speed cameras.e.g.
•iSpeed FS
•ispeed 3
•iSpeed TR
•iSpeed PL
1. i-SPEED TR
The i-SPEED TR high speed video camera has
been designed for R&D usage where the user's
primary aim is to capture high quality video
images for subsequent review and analysis on a
PC. With a resolution of 1280 x 1024 and a top
speed of 10,000 fps the camera is suitable for
the vast majority of tests.

2. i-SPEED 3
The i-SPEED 3 high speed video camera has
been designed to an advanced specification
providing high resolution, extreme low light
sensitivity and up to 150,000 fps recoding,
making it the ideal analysis tool for high level
research.
3.i-SPEED PL
The i-SPEED PL is the latest addition to
the Olympus i-SPEED range - designed
for use by the creative media industry
for the production of documentaries,
commercials and music videos, the
camera is intuitive, highly portable and
produces exceptional quality images.

4. i-SPEED FS
The i-SPEED FS high speed video camera
was designed primarily, although not
exclusively for the ballistics market the
i-SPEED FS includes IRIG-B time stamping
and synchronization, record speeds of up
to 1,000,000 fps and 0.2 microsecond
global shutter.
Flaw Detectors
A wide range of flaw detectors
including corrosion modules and a
number of different transducers for
different applications.e.g
•EPOCH 600
•EPOCH 1000
•EPOCH LTC
•EPOCH XT
•EPOCH LT
Phased Array Solutions
For Advanced NDT
Olympus;
Phased Array solutions e.g;
• Omni Scan SX
• Omni Scan MX2
• TomoScan Focus LT
Thickness Guages
Olympus provides a wide range of
thickness gauges for thickness
measurement, Coating thickness,
Corrosion depth measurement e.g.
coating thickness, corrosion depth.
Eddy Current
Eddy current testing is widely
used in the industry that require
inspection of thin metal for
potential safety-related or
quality-related problems

Both field portable and fixed


system instruments are available
to meet a wide variety of test
needs.
UE Systems has been recognized as the worldwide leader in the technology of
airborne ultrasound. Allow us to support your predictive maintenance program
with the tools, techniques, training, and resources you require to satisfy all of your
plant maintenance goals.

UE Systems Provides a verity of ultraprobes used for Acoustic Emission testing e.g.
• Ultraprobe 100cs
• Ultraprobe 201 (caddy grease gun)
• Ultraprobe 2000
• Ultraprobe 3000
• Ultraprobe 9000
• Ultraprobe 10000
• Ultraprobe 15000
Applications
The Ultraprobe 15,000 Touch is the ultimate inspection system. Used for
almost any plant application, the system will measure, analyze and collect
all data using simple touch screen technology during your route
inspection.

Specific applications where the Touch is currently utilized are as follows:

• On Board Analysis of Mechanical Inspection/Trending


• On-Board Analysis of Electrical Inspection
• On Board Analysis of Leak Detection/ Energy Conservation
On Board Analysis of Mechanical Inspection/Trending

1. Bearing/Conditions
2. Rubbing Conditions
3. Cavitation
4. Gears/Gear Boxes
5. Pumps/Motors
6. Lack of Lubrication/Over Lubrication
On board data logging utilizing Ultratrend DMS™ providing

• Manage routes
• Up & download via USB connection
• Multiple data views
• History tables/spread sheets
• Trend charts
• Export database & report documents to Excel
On-Board Analysis of Electrical Inspection

For detection and analysis of these


failure modes:
• Arcing
• Tracking
• Corona
For use in these applications:
• Switch gear
• Transformers
• Insulators
• Relays
• Bus Bars
On Board Analysis of Leak Detection/ Energy Conservation

1. Valves
2. Steam Traps
3. Compressed Air
4. Compressed Gases (O2, NO, etc.)
Proceq
• The Proceq is a leading manufacturer of high quality portable instruments
for non-destructive testing of materials such as concrete, metal or paper.

Application based Products are..


• Concrete Test Equipment.
• Metal Test Equipment.
• Paper/Films/Foil Test Equipment.
• Rock Test Equipment.
• Composites Test Equipment.
Proceq Eqoutip
Proceq is also the inventor of the Equotip - the most established and
renowned instrument for portable metal hardness testing. e.g.

• Metal Hardness Tester - Equotip 3

• The Equotip Bambino 2


• The Equotip Piccolo 2
Equotip
Metal Hardness Tester - Equotip 3

The Equotip 3 is a versatile portable


metal hardness tester offering
extended capabilities and
unmatched ease of operation. This
metal hardness tester has a large
and clear display which is integrated
in the robust ABS plastic housing
together with the sealed membrane
keypad.
Equotip
The Equotip Bambino 2
Is a handy measuring device
for an easy metal hardness test on most
diverse part geometries. It combines
modern electronics with a patented
impact device that integrates the test
cycle into one simple motion.
Equotip
• The Equotip Piccolo 2 offers
the same features as the
Equotip Bambino 2 but also
allows user defined hardness
conversions, free Piccolink
software for systematic real
time monitoring of hardness,
automated portable metal
hardness test during serial
production and full remote
control of the Equotip Piccolo 2
settings.
Query???????

57