MIM Berhad manufactures a single product which has a
standard cost as follows: RM Direct materials 45m2 @ RM3/m2 135 Direct labor 15 hours @ RM4/hour 60 Variable overheads 30 Fixed overheads 15 240
The standard selling price of the product per unit is RM300.
The monthly production and sales budget is 3,000 units. The overheads are absorbed on a direct labor hour basis. Actual figures for the month of May 2012 are as follows:
Sales 3,600 units @ RM310/unit
Production 3,200 units Direct materials 135,000 m2 @ RM4/m2 Direct wages 45,000 hours @ RM5/hour Variable overheads RM85,000 Fixed overheads RM43,000 Required
a) Calculate:
I. Direct material price variance
II. Direct material quantity variance III. Direct labour rate variance IV. Direct labour efficiency variance
b) State TWO (2) causes of idle time.
I. Direct Material Price Variance AQ (SP – AP) = 3,600 unit (RM3 – RM4) = RM10,800 – RM14,400 = - RM3,600 (Unfavourable)
SR (SH – AH) = RM4 (54,000 hour – 45,000 hour) = RM216,000 – RM180,000 = RM36,000 (Favourable) i. Faulty machine Many companies take a “make-do” mentality to machine breakdown. The idea is that the cost of repairing the machine are too expensive relative to the lost time it causes. What companies lack is the ability to properly ascertain the cost of that lost time in terms of its impact to gross profit.
ii. Unclear work Instructions
In this case, poor training and the lack of properly assigning work to the abilities of the operator make them become inefficient in production.