Benha University

Benha Faculty of Engineering

Electrical Engineering Technology Department

Course title

Siemens Lab
Mahmoud Taha Mahmoud;
Lecturer Assistant @ Elec.Dep
Benha Faculty of Engineering
Benha University
 Siemens Lab

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 PLC Unit
 The PLC basic unit is designed
to have the trainees get
acquainted with the PLC, digital
and analog I/O’s.

 It is also used as the PLC unit

for Instrumentation, the HMI as
well as the MIMIC unit.

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 PLC Unit
The PLC unit consists of the following:
1. An S7-300™ programmable logic
controller with CPU 313C-2DP.
2. Digital I/O DI16 + DO16
Integrated or Built in CPU.
3. Micro memory card (Inserted in
the CPU).
4. Analogue input module
SM 331.
5. Analogue output module
SM 332.
6. Power supply, 24VDC, 5A
7. Mounting Rack or black steel
chassis

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 Configuration Of The S7 Training Unit

Rack CPU DI DO AI AO PS

The programmable controller is configured with the following modules:

Slot 2: CPU 313C-2 DP

Slot 4: Analog Input module
Adjustable from the simulator
Slot 5: Analog Output module

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Siemens Lab Eng/M.Taha 3 February 2018
 PLC Unit
Wiring diagram PS & CPU

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 PLC Unit
Wiring diagram of DI & DO

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 PLC Unit
 Wiring diagram of AI and AO Modules

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 Simulation Unit
 The purpose of this kit is to allow the trainee to practice different
logics and be able to simulate different type of inputs.
 It represents the interface with the PLC kit.
 It consists of two Section:
I. Digital section
II. Analog section

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 Simulation Unit
Design
 Digital section
Binary section consists of
1. 16 switches/momentary-contact switches
2. 16 LED's.

 Analog section
It consists of
3. Voltmeter for displaying the
values at analog inputs 0 and 1
or the analog outputs 0 and 1.
4. A selector switch is used to
choose the voltage value you
want to monitor.
5. Two separate potentiometers for setting the
values for the analog inputs.
6. Connectors for analog channels.
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 Simulation Unit
 Wiring diagram of DI and DO

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 Semi-graphic display (MIMIC)
 Semi-graphic display (MIMIC) simulation for blending process.
 It shall be connected to the PLC unit.
 Trainees can use this unit to understand the concept of interfacing
with the PLC and input/output display using LED's as well as push
buttons, also the use of PLC
to fulfill certain sequence.

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 Semi-graphic display (MIMIC)
 Design

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 Semi-graphic display (MIMIC)
 Wiring diagram

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 Motor Unit
 It is designed to demonstrate the concept of operation of the
speed controller.

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 Motor Unit
It consists of:
1. Micromaster 440 with
Profibus module
2. Micromaster 4 basic
operator panel (BOP)
3. Low-voltage squirrel-cage
motor
4. 3 switches
5. Potentiometer to specify
the analog set point .
6. connection sockets as Digital
inputs are wired to switches
or connection sockets
 The Profibus of the MM is
wired to a sub-D connector.

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 Motor Unit
 Wiring diagram

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 Process Instrumentation Unit
 The Process instrumentation unit:
It is used to allow the trainees to get acquainted with the concept of
operation of pressure transmitter and temperature transmitter as well as
the Profibus PA communication.

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 Process Instrumentation Unit
 Design

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 Process Instrumentation Unit
 Wiring diagram

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 Human Machine Interface (OP)
 Human Machine Interface (HMI) unit is based on using the SIMATIC
touch panel TP177B that shall be connected to the PLC unit.
 Trainees can use this unit to understand the concept of interfacing with the
PLC and input/output display through profibus DP communication link to
the PLC

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 Human Machine Interface (OP)
 Wiring diagram

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Eng/M.Taha