MACHINE DESIGN

Elements05 - -
GOD BLESS 
The ability of metals to stand loads without breaking
down:

a. Strain
b. Stress
c. Elasticity
d. Strength
Which of the following is not a classification of iron
ore:

a. Siderite
b. Hermatite
c. Sulfurite
d. Magnetite
Ferrous metals contain a relatively large amount of :

a. Manganese
b. Carbon
c. Sulfur
d. Phosphorous
Which of the following metal is easy to chisel?

a. Alloy steel
b. Manganese steel
c. Stainless steel
d. Cast iron
The ability of material or metal to resist being
crushed is :

a. Fatigue strength
b. Bending strength
c. Torsional strength
d. Compressive strength
Which of the following is not part of the headstock?

a. Anvil
b. Spindle
c. Motor
d. Back pressure
Which of the following is not used to temper steel?

a. Oil bath
b. Brinel/salt bath
c. Steam bath
d. Water bath
Which of the following is not a kind of cast iron

a. Gray iron
b. White iron
c. Malleable iron
d. Lead iron
A machinery operation whereby the tool rotates
while the feed is stationary.

a. Shaping
b. Milling
c. Turning
d. Reaming
What process does not belong to the group?

a. Brazing
b. Soldering
c. Hardening
d. Resistance welding
Which too does not belong to the group?

a. Vice grip
b. Feeler gage
c. Torque wrench
d. Adjustable wrench
Which of the following metals is non- magnetic?

a. Manganese steel
b. Cast steel
c. Alloy steel
d. Cast iron
One important skill that operators of machine tools
must have is an understanding of measurement
which demands:

a. Speed
b. Precision
c. Sociability
d. Neatness
Which of the following is not part of a lathe
machine?

a. Fan
b. Carriage
c. Headstock
d. Tailstock
The machine which can flatten surface on a
horizontal, vertical or angular plane is:

a. Drilling machine
b. Shaper machine
c. Power saw
d. lathe machine
Which of the following is not the work of a
machinist?

a. Reboring
b. Overhauling
c. Grinding
d. Boring
The area of the machine shop whose metal is being
melted to form a new shape is the:

a. Foundry area
b. Tool and die
c. Welding area
d. Mass production area
A machine used in testing steel generally strike the
specimen with an energy from 220 – 265 ft-lb

a. Izod test
b. Charpy test
c. Rockwell test
d. Test blocks
An iron in which most of the carbon is chemically
combined with the iron:

a. Cast iron
b. Gray iron
c. White iron
d. Malleable iron
Through how many degrees must an involute cam
turn in order to raise its follower 3 inches if the
diameter of the base circle is 5 inches

a. 58.7 deg
b. 180 deg
c. 64.4 deg
d. 68.79 deg
The space between the adjacent teeth:

a. Tooth
b. Flank
c. Backlash
d. Width
An iron has physical properties closely resembling
those of mild steel:

a. Malleable cast iron

b. Malleable iron
c. White iron
d. Gray iron
Gears used to transmit power between shafts axis of
which it intersect:

a. Spur gear
b. Bevel gear
c. Helical gear
d. Straight bevel gears
An important accessories of milling machines:

a. Milling machine vise

b. Cutters
c. Ram
d. Vertical milling attachment
They are usually the steel or steel casting:

a. Mild steel
b. Carbon steel
c. Fire box steel
d. Drop-forge-dies
The cheapest and the most abundant engineering
material.

a. Aluminum
b. Steel
c. Cast iron
d. Babbits
Milling machine accessories are used to hold milling
cutter in the milling machine:

a. spindle-nose tooling
b. Milling machine case
c. Vertical milling attachment
d. Milling machine arbors
The size of an equal-leg length fillet weld shall be
based on the length of the largest:

a. Isosceles right triangle

b. Square
c. Right triangle
d. Rectangle
If gears cannot connect parallel shafts, they are
called:

a. Cycloidal gears
b. Helical gears
c. Spur gears
d. Toothed gears
The path traced by a point moving at a fixed distance
from an axis and with a uniform motion to the axis
and a point moving such a path:

a. Helical motion
b. Spherical motion
c. Translational
d. Path of a point
The maximum stress which is reached during a
tension test:

a. Stress
b. Elasticity
c. Strain
d. Tensile strength
The frustums of two cones are used in a manner to
permit a variation of velocity ratio between two
parallel shafts:

a. Evans friction cones

b. Bevel cones
c. Spherical cones
d. Friction gearing
Weld- metal impact specimen shall be taken across
the weld with one face substantially parallel to and
within:

a. ¾”
b. 1/32”
c. ¼”
d. 1/16”
A joint between two overlapping members in which
the overlapped edge of one member is welded with
a fillet weld:

a. A single welded lap joint

b. Double- welded lap joint
c. A single- welded lap joint
d. Tack weld
Imparts of reciprocating motion to a single-point
cutting tool:

a. Dividing head
b. Slotting attachment
c. Circular pitch
d. Circular milling attachment
The follower reciprocates or oscillates in a plane
perpendicular to the axis of rotation of the cam.

a. Radial cam
b. Cylindrical cam
c. Cam curves
d. Tangential cam
Strength of a material is that of a stress intensity
determined by considering the maximum test load to
act over the original area of the test specimens.

a. Yield point
b. Ultimate strength
c. Breaking strength
d. Elastic strength
The follower reciprocates or oscillates in a plane
parallel to the axis of the rotation.

a. Cam curves
b. Cylindrical cam
c. Tangential cam
d. Radial cam
A test for pipe used for coiling in sizes 2 inches

a. Flaring
b. Crush
c. Flange
d. Bend
An alloy of tin, copper, antimony or sometimes lead:

a. Gold
b. Babbitt
c. Aluminum
d. Cast iron
A weld place in a groove between two abutting
members:

a. full-fillet weld
b. Tack weld
c. Butt weld
d. Fillet weld
A weld of approximately triangular cross-section that
join two surfaces at approximately right angles as in
lap joint, tee joint, corner joint:

a. Single welded lap joint

b. Fillet weld
c. Tack weld
d. Butt weld
A corrosion occurs within or adjacent to a crevice
formed by contact with one another piece of the
same or another metal:

a. Pitting
b. Galvanic
c. Erosion
d. crevice
Wheels are sometimes used for the transmission of
high power when an approximately constant velocity
ratio is desired;

a. Bevel cones
b. Friction gearing
c. Spur friction wheels
d. Evans friction wheels
Gearing in which motion or power that is transmitted
depends upon the friction between the surfaces in
contact;

a. Bevel gears
b. Spur friction wheels
c. Evans friction cones
d. Friction gearing
A bevel gears of the same size mounted on a shaft at
90 deg.

a. Crown gears
b. Spur gears
c. Angular gears
d. Miter gears
A fillet weld whose size is equal to the thickness of
the thinner joint member:

a. Butt joint
b. Butt weld
c. Tack weld
d. Full-fillet weld
The ratio of stress to the corresponding strain below
the proportional limit:

a. stress-strain diagram
b. Gage method
c. Modulus of elasticity
d. Tensile strength
The shearing strain of a block of metal, 3 inches high
is subjected to a shearing high force which distorts
the top surface through a distance of 0.0036 inch:

a. 0.0015 rad
b. 0.008 rad
c. 0.0010 rad
d. 0.0012 rad
Determine the number of teeth in a driver of two
spur gears mesh which has a velocity ratio of 0.75.
the driven gear has 36 teeth.

a. 50
b. 46
c. 26
d. 48
Within the elastic limit , the stress is proportional to
strain.

a. Hooke’s law
b. Modulus of elasticity
c. Offset ratio
d. Buckingham’s principle
The corrosion of iron or iron-base alloys:

a. Rusting
b. Crazing
c. Chalking
d. Fritting
Steel containing large amounts of mild nickel and
chromium:

a. Carbon steel
b. Stainless steel
c. Alloy steel
d. Cast steel
It refers to any layer or deposit of extraneous
material on the heat-transfer- surface:

a. Low line
b. Pressure drop
c. Fouling
d. Scaling
The total amount of permanent extension of the
gage length measured after the specimen has
fractured and is expressed as percentage increase of
the original gage length:

a. Elongation
b. Strain
c. Stress
d. Elastic limit
It is used to enable milling machine to take climb
milling cuts:

a. Helical driving mechanism

b. Spindle
c. Read out
d. Backlash eliminator
A weld made to hold the parts of weldment in proper
alignment until the final welds are made:

a. Butt weld
b. Tack weld
c. Fillet weld
d. Full- fillet weld
The change in length per unit original length is:

a. Strain
b. Stress
c. Deformation
d. Elastic modulus
The temperature above which the alloys is liquid and
will run:

a. Melting point
b. Fow point
c. Pour point
d. Liquids
A cone formed by elements which are perpendicular
to the elements of the pitch cone at the large end:

a. Cone distance
b. Back cone
c. Root cone
d. Cone center
A machine used for the testing of very thin steel or
surface layers:

a. Charpy test
b. Izod test
c. Description test
d. Rockwell test
A gear is one in which angle 90 deg that is the pitch
cone has become a plane:

a. Crown gear
b. Angular gear
c. Miter gear
d. Spiral gear
The deterioration of organic coating characterized as
completely:

a. Chalking
b. Rusting
c. Chocking
d. Fritting
Is a form of correction that develop on a highly
localized areas on a metal surfaces:

a. Crevice
b. Erosion
c. Galvanic
d. Spitting
Test is designed primarily for application to electric-
welded tubing for detection of lack of penetration or
overlaps resulting from flash removal in the weld:

a. Butt weld
b. Paste
c. Lap weld
d. Double butt weld
Have the same thermal and minimum film thickness
limitation as sleeve bearing.

a. Ball bearing
b. roller bearing
c. Thrust bearing
d. Oil bearing
An oil storage roof formed to approximately the
surface of a right cone, supported only at its
periphery;

a. Self – supporting umbrella roof

b. Self- supporting dome roof
c. Supported cone roof
d. Self- supporting cone roof
Test sometimes referred to as an upsetting test:

a. Bend
b. Flaring
c. Flange
d. Crush
What load P which cause a total deformation of
0.036 inch of a steel rock which has a cross-section
area of 4 in^2 and a length of 6ft.

a. 55,000 lb
b. 40,000 lb
c. 60, 000 lb
d. 50, 000 lb
An oil storage tank roof formed to approximately a
spherical surface, supported only at its periphery:

a. self- supporting umbrella roof

b. Self- supporting cone roof
c. Self- supporting
d. Supported cone roof
The unit of deformation is called:

a. Torsion
b. Strain
c. Stress
d. Shear
A circle bounding the bottom of the teeth:

a. Addendum circle
b. Addendum cylinder
c. Pitch circle
d. Dedendum circle
A 3” diameter short shaft carrying 2 pulleys close to
the bearings transmit how much horsepower if the
shafts makes 280 rpm.

a. 199 Hp
b. 198 Hp
c. 200 Hp
d. 210 Hp
A cylindrical tank with 10 in. inside diameter contains
oxygen gas at 2500 psi. calculate the required wall
thickness in (mm) under stress of 28,000 psi.

a. 11.44mm
b. 11.34mm
c. 10.6mm
d. 10.3 mm
The minimum clearance allowed for meshing spur
gear with a circular pitch of 0.1571 and diametral
pitch of 20. the spur gear have 25 teeth.

a. 0.007855
b. 0.007558
c. 0.008578
d. 0.007585
SAE steel that responds to heat treatment

a. SAE 1060
b. SAE 1117
c. SAE 1030
d. SAE 1020
Which of the following is the differential of the shear
equation;

a. Bending moment
b. Load of the beam
c. Tensile strength of the beam
d. Slope of the beam
Which of the following materials to be utilized to
reduce cost in the manufacturing of large worm
gears?

a. Alloyed aluminum
b. Bronze rim with cast iron spider
c. Cast iron rim with bronze spider
d. all of these
It is hardening treatment whereby a cast metal is
being heated to a very high temperature then
suddenly subjected to rapid cooling to improve
hardenability or wear resistance is called:

a. Normalizing
b. Tempering
c. Annealing
d. Quenching
Determine the estimated weight of an A-36 steel
plate size 3/16 x 6’ x 20’

a. 919 lbs
b. 1012 lbs
c. 829 lbs
d. 735 lbs
The length of arc between the two sides of a gear
tooth on the pitch circle:

a. Circular thickness
b. Axial plane
c. Helix angle
d. Chordal curves
Split pulley or pulley made of separate section bolted
together at the rim, the maximum speed should be
limited to about _____ % of the maximum speed of
solid pulley.

a. 65 to 75%
b. 45 to 50%
c. 55 to 60%
d. 80 to 90%
Killed steel is very much associated with:

a. Manganese
b. Sulphur
c. Phosphorous
d. Silicon
Determine the estimated weight of an A-36 steel
plate of size ½ x 4 x 8.

a. 280 kg
b. 332 kg
c. 301 kg
d. 297 kg
A type of welding whereby a wire or powder from
the nozzle of a spray gun is fused by a gas flame, arc
or plasma jet and the molten particles are projected
in a form of s spray by means of compressed air or
gas.

a. Electro- slug building

b. Electro- beam welding
c. Plasma- arc welding
d. Metal spray welding
Heating of metal above the critical temperature and
then cooling slowly usually in the furnace to reduce
the hardness and improve the machinability is called:

a. Normalizing
b. Annealing
c. Tempering
d. Quenching
Accident prevention is:

a. An association of employers, organizations &

individuals
b. The foreman’s responsibility just as much as
production
c. The responsibility of top management
d. A job of a safety director
Major component of bronze casting :

a. Copper
b. Manganese
c. Zinc
d. Lead
Commonly utilized/ cheapest shaft material available
in the market with carbon content of 0.28 to 0.34%.

a. SAE 4132
b. SAE 4320
c. SAE 1030
d. SAE 4130
Alloy steel known for its resistance to corrosion,
abrasion and wear that is usually ideal for mill
grinding of ore in cement and concentrator
application. It is usually combined with molybdenum
to increase the depth hardening.

a. Manganese chromium steel

b. Chromium- moly steel
c. Chrorome- nickel- moly steel
d. Manganese- moly steel
Split pulley or pulley made of separate sections
bolted together at the rim, the maximum speed
should be limited to about __% of the maximum
speed of solid pulley

a. 65- 75%
b. 45- 50 %
c. 55- 60%
d. 80- 90%
Major component of bronze casting is :

a. Copper
b. Manganese
c. Zinc
d. Lead
Galvanized steel plate is

a. Aluminum
b. Tin
c. Zinc
d. Manganese
What treatment process can cast steel materials of
high chrome, high manganese, etc. type steel be
subjected for the purpose of machining process?

a. Annealing
b. Tempering
c. Normalizing
d. Quenching
Cast alloy steel for very high temperature
application:

a. manganese- nickel steel casting

b. High chrome steel casting
c. Chrome- nickel steel casting
d. High manganese casting
Flexible material used to seal pressurized fluids,
normally under dynamic condition:

a. Nylon
b. Seal
c. Teflon
d. Packing
A type of gear tooth cut inside a cylinder or ring:

a. Rack gear
b. Ring gear
c. Miter gear
d. Internal gear
It has molybdenum alloy except:

a. SAE 43xx
b. SAE 41xx
c. SAE 6xxx
d. SAE 5xxx
To prevent leakage in dynamic seal:

a. Gasket
b. Seals
c. Felts
d. Packings
Which of the following elements when large quantity
is harmful to the ferrous metal?

a. Sulfur
b. Silicon
c. Zinc
d. aluminum