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MIXING OF CONCRETE
MIXING
Done in order to ensure each particle of
aggregate in fresh concrete will be coated
with the cement paste
Also to give a homogenous even coloured
product.
First stage of mixing is called ³BATCHING´.
Batching is process where it involves
weighing out or measuring out all of the
ingredients for a batch of concrete.
The materials that are mixed at any one time
constitute a batch.
Quality of concrete depends on the accuracy
of the batching operation.
However, thorough mixing is essential for
complete blending of the materials that are
required for the production of homogeneous,
uniform concrete.
Inadequate mixing result in lower strength.
There are 2 method for concrete mixing that
is:
a) hand mixing
b) machine mixing
The biggest problem with concrete produced
with construction mixers on site is quality
control.
HAND MIXING
Uniformity more difficulty to be achieved
Aggregate is spread in a uniform layer on a
hard, clean & non porous basic.
Then cement is spread over the aggregate and
dry material are mixed by turning over from
one end of the heap to another & cutting with
a shovel till the mix appear uniform.
Water is gradually added to the trough formed
by the uniform dry mix.
It involves usage of more labours compared
concrete mixed using machine.
The quality of mix is difficult to be
controlled.
Hand Mixing
MACHINE MIXING
Ensure the concrete mixer is clean and have
no left over concrete before start mixing new
one.
There are many types of machine for concrete
mixing such as Tilting Type Mixer, Non-
Tilting Type Mixer and Pan Mixer.
Machine mixing is efficient & economical
compared to hand mixing.
MIXING TIME
Optimum length of mixing time depends on
a) type of mixer
b) size / condition of mixer
c) Speed of rotation
d) Quality of blending materials
Uniformity of mix increase together in length of
mixing time.
Long mixing times may cause some breakdown
of the aggregate.
Lean, dry or harsh mixes require longer
mixing times
Concrete made with angular aggregates need
more mixing than those made with rounded
gravels.
Tilting Type Pan Mixer
READY MIX CONCRETE
Ready mix concrete is concrete that is made
at ready-mixed plant and then transported to
the site in rotating-drum trucks or transit
mixers.
Proportioning, batching, mixing and delivery
are all done by the concrete supplier.
High quality control
Advantages of using ready mix concrete:
a) better quality concrete due to usage of
trained personnel and automated
equipment
b) elimination of material storage on
congested building sites
- no need to allocate place at site for
storage of cement, aggregate, sand
c) save the contractor¶s time and usage of
labour¶s energy to mix the concrete
For ready mix concrete supply, the purchaser
should specify the following:
a) Designated max. size of coarse aggregate
b) Desired / max. slump at the point of
delivery
c) Air content (for air entrained concrete)
d) Mix design requirement ± such as cement
content, max. water content & admixtures
or minimum compressive strength at 28
days
e) Unit weight required (for structural
lightweight concrete.
Ready Mix Concrete Truck
Ready Mix Batching Plant
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