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PRE-BOILER SYSTEM
OBJECTIVES
STEP- I
• The demineralized water is heated upto 700c in the De-aerator
FST.
• The Chemical solution prepared in reagent preparation plant is
mixed with the hot water in the De-aerator FST.
• The hot solution is transferred to Condenser with the help of
temporary chemical cleaning pump through temporary
pipelines connecting pump discharge header to the CEP
discharge header and the cooling device sprayers of
Condenser.
• Circulation is completed by bringing this solution from
condenser to Chemical Cleaning pump suction header through
CEP suction header and temporary pipeline connection.
• Circulation is continued for 4 hrs.
• System is isolated after closing one temporary gate valve
provided in the circuit (refer to scheme.)
DEAERATOR
CHEMICAL
AUX.STEAM
FST
BP BP
BP BP
CONDENSERS
CEPS
STEP –II
AUX.STEAM
FST
BP BP
BP BP
CONDENSERS
CEPS
Hydro-pneumatic Washing of Unit Circulating System
with Demineralized Water and air.
Circuit 1A
De-aerator FST – TDBFP A booster pump suction line –
BP strainers – Temporary header connecting the BP
suction lines downstream of the strainers – Acid cleaning
pumps – Temporary discharge header – Temporary lines
to the discharge gate valves of four feed pumps – Feed
lines to HPH – Bypass line of all HPH – HPH bypass
lines – Water path of HPH 6,7,8 – Feed water line upto
boiler feed control unit – Temporary discharge line to the
circulating water line - De-aerator FST.
Circuit 1B
De-aerator FST – TDBFP B booster pump suction line –
BP strainers – Temporary header connecting the BP
suction lines downstream of the strainers – Acid cleaning
pumps – Temporary discharge header – Temporary lines
to the discharge gate valves of four feed pumps – Feed
lines to HPH – Bypass line of all HPH – HPH bypass
lines – Water path of HPH 6,7,8 – Feed water line upto
boiler feed control unit – Temporary discharge line to the
circulating water line - De-aerator FST.
Circuit 1C
De-aerator FST – MDBFP booster pump suction line –
BP strainers – Temporary header connecting the BP
suction lines downstream of the strainers – Acid cleaning
pumps – Temporary discharge header – Temporary lines
to the discharge gate valves of four feed pumps – Feed
lines to HPH – Bypass line of all HPH – HPH bypass
lines – Water path of HPH 6,7,8 – Feed water line upto
boiler feed control unit – Temporary discharge line to the
circulating water line - De-aerator FST.
Circuit 1D
De-aerator FST – Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of TDBFP A – Feed lines to HPH –
Bypass line of all HPH – HPH bypass lines – Water path
of HPH 6,7,8 – Feed water line upto boiler feed control
unit – Temporary discharge line to the circulating water
line - De-aerator FST.
Circuit 1E
De-aerator FST – Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of TDBFP B – Feed lines to HPH
– Bypass line of all HPH – HPH bypass lines – Water
path of HPH 6,7,8 – Feed water line upto boiler feed
control unit – Temporary discharge line to the circulating
water line - De-aerator FST.
Circuit 1F
De-aerator FST – Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of MDBFP A – Feed lines to HPH
– Bypass line of all HPH – HPH bypass lines – Water
path of HPH 6,7,8 – Feed water line upto boiler feed
control unit – Temporary discharge line to the circulating
water line - De-aerator FST.
Circuit 1G
De-aerator FST – Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of MDBFP B – Feed lines to HPH
– Bypass line of all HPH – HPH bypass lines – Water
path of HPH 6,7,8 – Feed water line upto boiler feed
control unit – Temporary discharge line to the circulating
water line - De-aerator FST.
Circuit 1H
De-aerator FST – Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of four feed pumps – Feed lines to
HPH – 50 % bypass line of all HPH– Feed water line
upto boiler feed control unit – Temporary discharge line
to the circulating water line - De-aerator FST.
Circuit 1I
De-aerator FST –Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of four feed pumps – Feed lines to
HPH – 100 % bypass line of all HPH – Feed water line
upto boiler feed control unit – Temporary discharge line
to the circulating water line - De-aerator FST.
Circuit 1J
De-aerator FST –Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of four feed pumps – Feed lines to
HPH bypass line for 6A,7A,8A – Feed water line upto
boiler feed control unit – Temporary discharge line to the
circulating water line – De-aerator FST.
Circuit 1K
De-aerator FST –Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of four feed pumps – Feed lines to
HPH bypass line for 6B,7B,8B – Feed water line upto
boiler feed control unit – Temporary discharge line to the
circulating water line – De-aerator FST.
Circuit 1E
De-aerator FST –Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of four feed pumps – Feed lines to
HPH – Water path of HPH 6A,7A,8A – Feed water line
upto boiler feed control unit – Temporary discharge line
to the circulating water line – De-aerator FST.
Circuit 1L
De-aerator FST –Booster pump suction line – BP
strainers – Temporary header connecting the BP suction
lines downstream of the strainers – Acid cleaning pumps
– Temporary discharge header – Temporary lines to the
discharge gate valves of four feed pumps – Feed lines to
HPH – Water path of HPH 6B,7B,8B – Feed water line
upto boiler feed control unit – Temporary discharge line
to the circulating water line – De-aerator FST.
CIRCUIT 2:
Circuit 2A
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – line down stream of LPHs – Temporary
discharge line to the circulating water system – De-
aerator FST
Circuit 2B
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Water side of LPHs – Line
down stream of LPHs – Temporary discharge line to the
circulating water system – De-aerator FST
CIRCUIT 3:
Circuit 3A
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the HPH
steam space – Steam side of HPH 6A – HPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 3B
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the HPH
steam space – Steam side of HPH 6B – HPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 3C
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the HPH
steam space – Steam side of HPH 7A – HPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 3D
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the HPH
steam space – Steam side of HPH 7B – HPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 3E
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the HPH
steam space – Steam side of HPH 8A – HPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 3F
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the HPH
steam space – Steam side of HPH 8B – HPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
CIRCUIT 4:
Circuit 4A
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the LPH
steam space – Steam side of LPH 1A – LPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 4B
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the LPH
steam space – Steam side of LPH 1B – LPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 4C
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the LPH
steam space – Steam side of LPH 2 – LPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 4D
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the LPH
steam space – Steam side of LPH 3 – LPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
Circuit 4E
Condenser – CEP suction lines – Acid cleaning pumps –
CEP discharge header – Condensate line bypassing
LPHs – Temporary header for water supply to the LPH
steam space – Steam side of LPH 4 – LPH discharge
line – Temporary discharge line to the circulating water
system – De-aerator FST
M M
M
BP BP
M
M
M
M
M
M
M
M
M
M
M
M
HPH-6A HPH-6B
M M
M
M
M
HPH-7A HPH-7B
TO ECO
I/L
M M
HPH-8A HPH-8B
M
M
M
M
MAIN MAIN
M M CONDENSER - 1 CONDENSER - 2
M
M
M M
M M M M
M
M
M
CEP-3 CEP-2 CEP-1
LPH-1A
LPH-4 LPH-3 LPH-2
M M
M
M M M
M
M M
CPU
M
M
M
M
M
M
M
M M M
M M
LPH-1B GSC
M DRIP /P-A
M
M DRIP /P-B
M
M
BP BP
M
M
M
M
M
M
M
M
M
M
M
M
HPH-6A HPH-6B
M
M
M
HPH-7A HPH-7B
TO ECO I/L
HPH-8A HPH-8B
M
M
M
M
MAIN MAIN
M M CONDENSER - 1 CONDENSER - 2
M
M
M M
M
M
CEP-3 CEP-2 CEP-1
CPU
M
M
M
M
M
GSC
M
M
M
BP BP
M
M
M
M
M
M
M
M
M
M
M
M
M
M
MAIN MAIN
CONDENSER - 1 CONDENSER - 2
M M M M
M
M
M
CEP-3 CEP-2 CEP-1
LPH-1A
LPH-4 LPH-3 LPH-2
M M
M
M M M
M
M M
CPU
M
M
M
M
M
M
M
M M M
LPH-1B GSC
M M
M
BP BP
M
M
M
M
M
M
M
M
M
M
HPH-6A HPH-6B
M M
M
M
M
HPH-7A HPH-7B
TO ECO
I/L
M M
HPH-8A HPH-8B
M
M
M
M
MAIN MAIN
CONDENSER - 1 CONDENSER - 2
M
M
M
M
CEP-3 CEP-2 CEP-1
M M
M
CPU
M
M
M
M
M
M
M
GSC
M
M
BP BP
M
M
M
M
M
M
M
M
M
M
M
M
M
M
MAIN MAIN
CONDENSER - 1 CONDENSER - 2
M
M
M
CEP-3 CEP-2 CEP-1
LPH-1A
LPH-4 LPH-3 LPH-2
M M
M
CPU
M
M
M
M
M
M
M
M M
LPH-1B GSC
M DRIP /P-A
M
M DRIP /P-B
ACID CLEANING: