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2.

Chapter 2

Operations performance

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.1
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Slack et al.’s model of operations management
2.2

Operation’s
performance

Operations Operations
strategy strategy

Operations
management
Design Improvement

Planning and
control

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.2
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.3
Key operations questions

In Chapter 2 – Operations performance – Slack et al. identify


the following key questions:

• Why is operations performance important in any


organization?
• How does the operations function incorporate all
stakeholders’ objectives?
• What does top management expect from the operations
function?
• What are the performance objectives of operations and
what are the internal and external benefits which derive
from excelling in each of them?
• How do operations performance objectives trade off
against each other?

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.3
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.4
Operations management can make or break any organization

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.4
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.5 Stakeholder groups with a …’legitimate interest in the
operation’s activities’

Lobby / interest Shareholders ‘Society’


groups

Directors / top
management

Suppliers Staff Customers

Staff representative
bodies

Regulatory
Government
bodies

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.5
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.6
Operations and process management contribution to strategy

Capabilities for future


innovation

Opportunities for
process learning
Lower Secure
costs Process Enhanced revenue
efficiency Operations and service
processes
excellence

Reduced errors, Higher capacity


better resilience utilization

Lower capital
Lower ‘operational’ risk requirements
Slack, Chambers and Johnston, Operations Management, 6th Edition,
2.6
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.7
The five competitive objectives

Quality Being RIGHT

Speed Being FAST

Dependability Being ON TIME

Flexibility Being ABLE TO CHANGE

Cost Being PRODUCTIVE

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.7
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.8
The benefits of excelling at the five objectives

Minimum price, highest value

Cost
Quick Dependable
delivery delivery
Minimum cost,
Speed maximum value Dependability
Fast Reliable
Internal
throughput operation
benefits
Error-free Ability to
processes change
Quality Flexibility
Error-free Frequent new
products and products, maximum
services choice
External
benefits

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.8
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.9
What does Quality mean in…

… a hospital ?

Patients receive the most appropriate treatment.

Treatment is carried out in the correct manner.

Patients are consulted and kept informed.


Staff are courteous, friendly and helpful.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.9
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Quality mean in… (Continued)
2.10

… an automobile plant?

All assembly is to specification.

Product is reliable.
All parts are made to specification.

The product is attractive and blemish-free.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.10
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Quality mean in… (Continued)
2.11

… a bus company?

The buses are clean and tidy.

The buses are quiet and fume-free.

The timetable is accurate and user-friendly.


Staff are courteous, friendly and helpful.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.11
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Quality mean in… (Continued)
2.12

… a supermarket?

The store is clean and tidy.

Décor is appropriate and attractive.

Goods are in good condition.


Staff are courteous, friendly and helpful.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.12
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.13
Two common meanings of ‘Quality’
Quality

Quality as the specification of


a product or service
e.g. Lower Hurst Farm
produces organic meat raised
exclusively on its own farm.

Quality as the conformance


with which the product or
service is produced
e.g. Quick service restaurants
like McDonalds may buy less
expensive meat, but its
conformance must be high.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.13
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.14
External and internal benefits of conformance quality

Irrespective of a product or service’s specification quality, producing it in a


way that it conforms to its specification consistently brings benefits to any
operation
Externally – it enhances the product or service in the market, or at least
avoids customer complaints.
Internally – it brings other benefits to the operation.

It prevents errors slowing down throughput speed.

It prevents errors causing internal unreliability and low


dependability.

It prevents errors causing wasted time and effort, therefore saving


cost.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.14
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.15 External and internal benefits of conformance quality
(Continued) Quality

Cost

Speed Dependability
Internal
benefits

Quality Flexibility

On-specification
products and External
services benefits

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.15
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.16

What does Speed mean in…

… a hospital ?

The time between requiring treatment and receiving


treatment is kept to a minimum.

The time for test results, X-rays, etc. to be returned


is kept to a minimum.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.16
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Speed mean in… (Continued)
2.17

… an automobile plant?

Time between dealers requesting a vehicle of a


particular specification and receiving it is minimized.

Time to deliver spares to service centres is minimized.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.17
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Speed mean in… (Continued)
2.18

… a bus company?

The time between customer setting out on the


journey and reaching his or her destination is kept
to a minimum.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.18
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Speed mean in… (Continued)
2.19

… a supermarket?

The time for the total transaction of going to the


supermarket, making the purchases and returning
is minimized.
The immediate availability of goods.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.19
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.20

External and internal benefits of speed

Speed again has different interpretations externally and internally

Externally – it means the elapsed time between a customer asking for a


product or service and getting it (in a satisfactory condition).
It often enhances the value of the product or service to customers.

Internally – it brings other benefits to the operation.

It helps to overcome internal problems by maintaining dependability.

It reduces the need to manage transformed resources as they pass


through the operation, therefore saving cost.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.20
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.21

External and internal benefits


Quality of speed (Continued)

Cost
Quick
delivery
Speed Dependability

Internal
benefits

Quality Flexibility

External
benefits

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.21
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Dependability mean in… (Continued)
2.22

… a hospital ?

Proportion of appointments that are cancelled is


kept to a minimum.
Keeping appointment times.

Test results, X-rays, etc. are returned as promised.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.22
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Dependability mean in… (Continued)
2.23

… an automobile plant?

On-time delivery of vehicles to dealers.

On-time delivery of spares to service centres.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.23
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Dependability mean in… (Continued)
2.24

… a bus company?

Keeping to the published timetable at all points on


the route.

Constant availability of seats for passengers.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.24
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Dependability mean in… (Continued)
2.25

… a supermarket?

Predictable opening hours


Proportion of goods out of stock kept to a minimum

Keeping to reasonable queuing times

Constant availability of parking.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.25
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.26

External and internal benefits of Dependability

Externally – it enhances the product or service in the market, or at least


avoids customer complaints.

Internally – it brings other benefits to the operation.

It prevents late delivery slowing down throughput speed.

It prevents lateness causing disruption and wasted time and effort,


thereby saving cost.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.26
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.27
External and internal benefits of Dependability (Continued)
Quality

Cost
Dependable
delivery
Speed Dependability

Internal
benefits

Quality Flexibility

External
benefits

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.27
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Flexibility – What does it mean?
2.28

Flexibility has several distinct meanings but is always


associated with an operation’s ability it change
Change what ?

• The products and services it brings to the market –


Product/service flexibility
• The mix of products and services it produces at any one
time – Mix flexibility

• The volume of products and services it produces – Volume


flexibility
• The delivery time of its products and services – Delivery
flexibility
Slack, Chambers and Johnston, Operations Management, 6th Edition,
2.28
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.29

What does flexibility mean in…

…. a hospital ?

Introducing new treatments

A wide range of treatments

The ability to adjust the number of patients treated

The ability to reschedule appointments.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.29
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does flexibility mean in… (Continued)
2.30

… an automobile plant?

The introduction of new models


A wide range of options
The ability to adjust the number of vehicles
manufactured
The ability to reschedule manufacturing priorities.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.30
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does flexibility mean in… (Continued)
2.31

… a bus company?

The introduction of new routes and excursions


A large number of locations served

The ability to adjust the frequency of services

The ability to reschedule trips.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.31
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does flexibility mean in… (Continued)
2.32

… a supermarket?

The introduction of new goods

A wide range of goods stocked

The ability to adjust the number of customers served

The ability to get out-of-stock items.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.32
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.33

External and internal benefits of flexibility


External and
internal benefits

Cost
Short delivery
Reliable
lead-time
delivery
Speed Depend-
ability

Quality Flexibility
Frequent new
products/services
On-specification Wide range
products and Volume and delivery
services changes

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.33
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.34
External and internal benefits
Qualityof flexibility (Continued)

Cost

Speed Dependability

Internal
benefits
Quality Flexibility
Frequent new
products/services
Wide range
External Volume and delivery
benefits changes
Slack, Chambers and Johnston, Operations Management, 6th Edition,
2.34
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.35

What does Cost mean in…

… a hospital ?

Technology
Bought-in and facilities
materials costs
and
services

Staff
costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.35
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Cost mean in… (Continued)
2.36

… an automobile plant?

Bought-in Technology
materials and facilities
and costs
services
Staff
costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.36
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Cost mean in… (Continued)
2.37

… a bus company?

Bought-in Technology
materials and facilities
and costs
services

Staff
costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.37
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
What does Cost mean in… (Continued)
2.38

… a supermarket?

Technology
Bought-in and facilities
materials costs
and
services
Staff
costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.38
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.39

Cost
The cost of producing products and services is obviously
influenced by many factors such as input costs, but two
important sets are
The 4 V’s–volume
– variety
– variation
– visibility
The internal performance of the operation at
– quality
– speed
– dependability
– flexibility

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.39
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.40
External and internal benefits of performance objectives
Quality
Low price, high
margin, or both

Short delivery Cost Reliable


lead-time
delivery

Speed Dependability

External
Internal benefits
Quality benefits
Flexibility
Frequent new
products/services
On-specification
Wide range
products and
services Volume and delivery
changes
Slack, Chambers and Johnston, Operations Management, 6th Edition,
2.40
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.41

Polar diagrams

Polar diagrams are used to indicate the relative


importance of each performance objective to an operation
or process.

They can also be used to indicate the difference between


different products and services produced by an operation or
process. Cost

Speed Dependa-
bility

Quality Flexibility

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.41
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.42
Polar diagrams for a taxi service versus a bus service

Taxi Bus
service service
Cost

Speed Dependability

Quality Flexibility

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.42
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.43
Polar diagrams for a proposed police performance method

Required performance
Actual
performance
Reassurance

Efficiency Crime
reduction

Crime
Working with detection
Criminal justice
agencies

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.43
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.44 Polar diagrams for newspaper collection and general
recycling services

General recycling
Newspaper collection service
service Cost

Speed Dependability

Quality Flexibility

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.44
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
2.45
Trade-offs

‘Do you want it good, or do you want it Tuesday?’

‘No such thing as a free lunch’.

‘You can’t have an aircraft which flies at the speed of sound,


carries 400 passengers and lands on an aircraft carrier.
Operations are just the same’. (Skinner)

‘Trade-offs in operations are the way we are willing to


sacrifice one performance objective to achieve excellence in
another’.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.45
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
The ‘efficient frontier’ view of trade-offs
2.46

Variety
The new ‘efficient
The ‘efficient
Variety

frontier’
A frontier’ B1
B A
B

X C X C

D D

Cost efficiency Cost efficiency

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.46
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
The ‘efficient frontier’ view of trade-offs (Continued)
2.47

Improvement through focus…


…or improvement through overcoming trade-offs

Improvement
through increasing
‘focus’ on variety
Variety

P1 Improvement through
overcoming the trade-
P off between variety
and cost efficiency

Improvement through
Q increasing ‘focus’ on
Q1 cost efficiency
Cost efficiency
Slack, Chambers and Johnston, Operations Management, 6th Edition,
2.47
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
The ‘efficient frontier’ view of trade-offs (Continued)
2.48

Focus strategies can


change the trade-off
Variety

curve from convex to


concave

Cost efficiency

Slack, Chambers and Johnston, Operations Management, 6th Edition,


2.48
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010

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