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For training

Introduction to the ME Engine

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Designations

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Same structural parts as MC-Design

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Development of the ME-engine

1991 Start of Intelligent Engine Project

1993 4T50MX equipped with Electronic Engine


Control equipment

1997 4T50MX with 2nd generation control


equipment
1997/98 Design - Production - Installation of
mechanical/hydraulic components for
service test on M/T "Bow Cecil"
1997/98 Design and implementation of governor
functionality, and service test onboard
”Shanghai Express”

1998/2000 Design - Production - Test - Installation of


Engine Control System on
M/T ”Bow Cecil”
2000 Start of service test on M/T ”Bow Cecil”

2003 First production engine

MAN Diesel & Turbo Author Current topic 25.06.2012


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For training

MC-C Components Omitted / Redesigned

• Chain drive
• Chain wheel frame
• Chain box on frame box
• Camshaft with cams
• Roller guides for fuel pump
and exhaust valve
• Fuel pumps
• Exhaust valve
• Exhaust actuator
• Starting air distributor
• Governor
• Regulating shaft
• Mechanical Lubricator
• Local control stand

MAN Diesel & Turbo Author Current topic 25.06.2012


purposes only
For training

New Components / Redesigned

• Hydraulic Power Supply (HPS)


• Hydraulic Cylinder Unit (HCU)
• Engine Control System (ECS)
Starting air valves
Start and Reversing sequences
Governor function
Auxiliary blowers
Electronically Profiled Injection (EPIC)
Exhaust valve actuation
Cylinder lubrication (ACC)
• Exhaust valve
• Crankshaft position sensing system
• Local Operation Panel (LOP)

MAN Diesel & Turbo Author Current topic 25.06.2012


purposes only
For training

ME Engine Hydraulic Oil Loop


The ME Engine Hydraulic Oil Loop

Fuel oil pressure


Exhaust valve actuator
booster
Fuel 7 - 8 bar Hydraulic
cylinder unit
FIVA
Valve block
ME lubricator

Cyl. 1 CCU Cyl. 2 CCU Cyl. 3 CCU Cyl. 4 CCU Cyl. 5 CCU Cyl. 6 CCU Approx
200 bar

Fine aut. Filter 6μ

Piston cooling Servo oil


+ bearings
Servo oil
return to sump

From Main lub oil pump,


cooler and 50 μ filter Engine driven EL. driven
hydraulic pumps hydraulic pumps
MAN Diesel & Turbo Author Current topic 25.06.2012
purposes only

Hydraulic Power Supply – HPS


For training

7S60ME-C

Redundancy
Filter 25mm

Self Cleaning
Filter 6mm

Engine Driven Axial Piston Pumps

Chain Wheel and Step-up Gear

Casing with Drain Safety and Accumulators Block


and Alarm Functions
Electrically Driven Start-up Pumps
MAN Diesel & Turbo Author Current topic 25.06.2012
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For training

Hydraulic Cylinder Unit - HCU

Fuel Oil Pressure Booster

Exhaust Valve Actuator

FIVA Proportional Valve


(controlling fuel injection and
exh. valve operation

Distribution Block

Cylinder Lubricator

MAN Diesel & Turbo Author Current topic 25.06.2012


purposes only
For training

ME Fuel Oil Pressure Booster


MC versus ME
S50MC-C S50ME-C

Suction Valve Fuel Plunger

Fuel oil inlet


pressure 7 - 8
Feed back bar
Position sensor

Hydraulic actuator

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For training

Exhaust valve system


MC versus ME

Hydraulic
push rod

Exhaust valve
Actuator Exhaust valve
spindle

High pressure
hydraulic oil –
inlet

FIVA on-off
valve Membrane
accumulator

MAN Diesel & Turbo Author Current topic 25.06.2012


purposes only
For training

ME Engine Control System

Bridge Bridge
Panel

Main Main
Control Room Operating
Operating Panel
Panel Panel B Engine Control Room

EICU A EICU B
Multi-Purpose
Controller Engine Interface Control Units A and B
Local
Operation
Panel
Engine Control Units A and B
Control Network
ECU A ECU B

Cylinder Control Units 1 per cylinder


ACU CCU
Engine Room/On
Auxiliariy Control Units 1, 2 and 3 Engine
MAN Diesel & Turbo Author Current topic 25.06.2012
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For training

ME Tachosystem

MAN Diesel & Turbo Author Current topic 25.06.2012


purposes only
For training

Disclaimer

All data provided in these training materials is non-binding.


This data serves informational purposes only and is especially
not guaranteed in any way.
Depending on the subsequent specific individual projects,
the relevant data may be subject to changes and will be
assessed and determined individually for each project. This
will depend on the particular characteristics of each individual
project, especially specific site and operational conditions.

MAN Diesel & Turbo Author Current topic 25.06.2012

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