Académique Documents
Professionnel Documents
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°
CLIMATE COMFORT
Heating
Air Conditioning
Refrigeration
MCQ Screw compressors
3100/3200/4200/F4/F3
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All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 2
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Mc Quay Name !
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 3
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 4
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 5
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HSA3118
HSA3120
HSA3121
HSA3122
HSA3123
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 6
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HSS 3100
1. Physical dimensions and connections
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 7
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HSS 3100
Physical dimensions and connections
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 8
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HSS 3100
1. Exploded view
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 9
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Oil Sump
Oil Heater
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 10
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Bypass Valve
Starshaft Bearings
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 11
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Capacity Reduction
Port
Gate Lip
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 12
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PUBLIC
Discharge Flange
Suction Flange
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 13
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PUBLIC
Economizer Port
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 14
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PUBLIC
Hp service ports
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 15
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PUBLIC
spring
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 16
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Load solenoid
A
Unload solenoid
Towards
the
Capacity cylinder capacity
cylinder
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 17
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INTERNAL USE ONLY
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 18
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Oil Supply
Load solenoid
To cylinder
To suction Unload solenoid
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 19
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INTERNAL USE ONLY
PUBLIC
HSS 3100
Capacity regulation system – loading
Load solenoid OPEN Unload solenoid CLOSE
!
> + =
Oil flow
Oil pressure
DischargeDischarge
gas force pressure
on slide
Spring force
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 20
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PUBLIC
HSS 3100
Capacity regulation system – unloading
Oil flow
< + = Oil pressure
Discharge pressure
Spring force
Slide movements
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 21
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INTERNAL USE ONLY
PUBLIC
HSS 3100
Capacity regulation system – hold capacity
Load solenoid CLOSE Unload solenoid CLOSE
Oil flow
Oil pressure
Discharge pressure
Spring force
Slide movements
Cylinder pressure = Discharge pressure + spring pressure = slide stays in same position
= + =
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 22
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HSS 3100
Capacity regulation system
Capacity action Load valve B Unload valve A
Load compressor Open (pulse) close
Unload compressor Close Open (pulse)
Hold compressor Close Close
Compressor on 100% Fully open close
Controlled stop Close Pulsed contineously until 25% (mini)
position is reached
Controlled start - Fully open until chiller controler decides
to load compressor
Emergency stop Close Pulsed contineously until 25% (mini)
position is reached
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 23
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HSS 3100
1. Capacity regulation test (fieldtest + workshop test)
When performing?
1. Compressor loads up unwanted to 100%
2. Compressor cannot hold capacity
3. Compressor doesn’t load
2. Scope of tests:
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 24
TOP SECRET
SECRET
INTERNAL USE ONLY
Special blanking PUBLIC
plugs, for field test
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 25
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1. What do we need?
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 26
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1. What do we need?
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 27
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HSS 3100
1. What do we need?
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 28
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30 mm
M12 * 30mm
58 mm
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 29
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HSS 3100
WARNING !!! – prior to opening of compressor
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 30
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HSS 3100
Field test – Test 1 - a
Check of solenoids (test a) – compressor runing !
• Perform compressor capacity holding test – remove both coils from solenoids ,
HSS 3100
Orifce must be
present !
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 32
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HSS 3100
1. Field test – Test 2 – only NON HPI (checking slide movement + pressure
test)
1. Remove side cover of gate rotor.
2. Remove solenoids stems.
3. Remove orifices of the load and unload solenoid
4. Install in the load location the special pressure supply plug
5. Install in the unload loacation the blank plug + put the stem back.
HSS 3100
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 34
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All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 35
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HSS 3100
Field test – Test 2 – pressure test (non HPI)
By adding pressure to the load position (6 bars) the sealing of the glyd ring
can be tested, after 1 minute the pressure should not drop more than 1 bar.
HSS 3100
REMARK for HPI model compressor – TESTS
1. For hpi models, an extra blank plug should be inserted to avoid internal
oil pressure re-direction inside the compressor.
2. All of test principles stays the same.
Special blanking tool (factory)
OR
HSS 3100
Workshop test – Test 3 – detailed pressure test
1. Remove oil from compressor
2. Oil separator to be removed from compressor
3. Use special oil way blanking tool to block oil line from separator
4. Perform similar pressure as test 2
5. Locate leaks on main bearing plate or capacity cylinder
3
1 2
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 38
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HSS 3100
Workshop test – Test 3 – detailed pressure test
Pressurise to 6 bar
Unload solenoid
Load solenoid
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 39
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HSS 3100
Workshop test – Test 3 – detailed pressure test – possible leak pos,
Gasket cylinder
O-ring central
plug
Ball inserts on
cylinder cover
HSS 3200
HSA3216
HSA3218
HSA3220
HSA3221
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 41
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Physical dimensions and connections 82 KW version
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 42
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Physical dimensions and connections 82 KW version
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 43
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Physical dimensions and connections 138 KW version
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 44
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Physical dimensions and connections 138 KW version
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 45
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PUBLIC
HSS 3200
Exploded views
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 46
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Exploded views
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 47
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Exploded views
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 48
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INTERNAL USE ONLY
PUBLIC
Oil demisters
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 49
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PUBLIC
Oil filter
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 51
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Yoke to 100%
position Main screw
bearings
Capacity
piston/ glyd
ring
Capacity
cylinder cover Capacity
cylinder Note full open
discharge port
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 52
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Yoke to 25%
position
Note smaller
opening discharge
port at 25%
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 53
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PUBLIC
Unloading
solenoid
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 54
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INTERNAL USE ONLY
PUBLIC
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 55
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HP transducer port
Oil pressure
transducer port
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 56
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Load solenoid
HSS 3200
Capacity regulation system - parts
Unload solenoid Load solenoid
Unload solenoid
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 57
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HSS 3200
Capacity regulation system – oil distribution
load solenoid
Unload solenoid Load solenoid To low pressure side
To cylinder
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 58
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HSS 3200
Capacity regulation system – loading = oil venting !
Unload solenoid CLOSE Load solenoid OPEN
Oil flow
Oil pressure
> + =
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 59
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PUBLIC
HSS 3200
Capacity regulation system – unloading = oil supply !
Unload solenoid OPEN Load solenoid CLOSE
Oil flow
Oil pressure
< + =
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 60
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Capacity regulation system – holding capacity
Unload solenoid CLOSE Load solenoid CLOSE
Oil flow
Oil pressure
No Slide movement
= + =
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 61
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Capacity regulation system
Capacity action Load valve A Unload valve B
Load compressor Open (pulse) close
Unload compressor Close Open (pulse)
Hold compressor Close Close
Compressor on 100% Fully open close
Controlled stop Close Pulsed contineously until 25% (mini)
position is reached
Controlled start - Fully open until chiller controler decides
to load compressor
Emergency stop Close Pulsed contineously until 25% (mini)
position is reached
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 62
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INTERNAL USE ONLY
PUBLIC
HSS3200
1. Capacity regulation test (fieldtest + workshop test)
When performing?
1. Compressor loads up unwanted to 100%
2. Compressor cannot hold capacity
3. Compressor doesn’t load
2. Scope of tests:
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 63
TOP SECRET
SECRET
INTERNAL USE ONLY
PUBLIC
Special blanking
plugs, for field test
What do we need?
Pressure supply plug Blank orifice plugs
• Nitrogen bottle
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 64
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INTERNAL USE ONLY
PUBLIC
HSS 3200
WARNING !!! – prior to opening of compressor
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 65
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HSS 3200
Field test – Test 1 a
Check of solenoids (test a) – compressor running!
• Perform compressor capacity holding test – remove both coils from solenoids ,
HSS 3200
Orifce must be
present !
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 67
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INTERNAL USE ONLY
PUBLIC
HSS 3200
Field test – Test 2 – checking slide valve movement.
1. Remove both side covers of gate rotors
2. Remove solenoids stems.
3. Remove orifices of the load and unload solenoid
4. Install in the unload location (valve B) the special pressure supply plug
5. Install in the load loacation (valve A) the blank plug and re mount the
solenoid stem.
6. Connect manometer – pressure bottle and vacu pump to the pressure
supply plug on the unload solenoid position
7. Prior to test perform vacu on the unload position to remove any oil inside
capacity system.
8. To test load movement perform vacuum on the unload position.
9. To perform pressure test allow pressure to the unload position (max 6
bar)
To remove orifices use
socket of 7/16” or M13
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 68
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HSS 3200
Field test – Test 2 – checking slide movement + pressure test
Connect manometer, vacu pump and pressure bottle to the pressure
supply plug on the unload solenoid position.
load
Re mount
the stem
unload
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 69
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HSS 3200
Field test – Test 2 – checking slide movement + pressure test
a. First perform vacuum in order to remove any exisiting oil
1 Load solenoid
Unload solenoid
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 70
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HSS 3200
Field test – Test 2 – checking slide movement + pressure test
b. Continue perform vacuum in order to check movement of slide,
which should move to suction (load).
2
Unload solenoid Load solenoid
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 71
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HSS 3200
Field test – Test 2 – checking slide movement + pressure test
c. Stop vacuum , close LP/ vacu line, slide should stay in max
position (load).
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 72
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HSS 3200
Field test – Test 2 – checking slide movement + pressure test
d. Release vacuum , allow 6 bar pressure, slide should move to mix
position (unload).
Pressurise to 6 bar
for one minute,
4 pressure loss not
more than 1 bar
HSS 3200
Workshop test – Test 3 –
1. Remove oil from compressor
2. Oil separator to be removed from compressor
3. Remove baffle plate
4. First Inspect for mechanical problem on capacity system.
5. Use special oil way blanking tool to block oil line from separator
6. Perform similar pressure as test 2 (point d, pressure test)
7. Locate leaks on main bearing plate or capacity cylinder
1 2 3 4
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 74
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HSS 3200
Workshop test – Test 3 – visual inspection prior to pressure test.
Some issues are known on older series of 3200 compressor, prior to
continue with pressure test, some visual checks to be performed.
When removing baffle plate note the Cases are known where locking nuts
presence of the oil return screws became loose
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 75
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HSS 3200
Workshop test – Test 3 – visual inspection prior to pressure test.
Improvement of fixtion of slides on new series 3200 info
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 76
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HSS 3200
Workshop test – Test 3 – visual inspection prior to pressure test.
• Install special oil sypply blank plate
• => block oil supply line from oil filter => to avoid false leak during test
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 77
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HSS 3200
1. Workshop test – Test 3 – special blank plate drawing
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 78
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HSS 3200
Workshop test – Test 3 - detailed pressure test
a) Prior to pressure test, smooth functioning of capacity mechanism
can be checked.
1
Visualy check
movements are
smooth
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 79
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HSS 3200
Workshop test – Test 3 - detailed pressure test
b) Pressure test, charge 6 bar of nitrogen into capacity cylinder.
Unload solenoid
2 Load solenoid
Pressurise to 6 bar
for one minute,
pressure loss not
more than 1 bar
HSS 3200
Workshop test – Test 3 - detailed pressure test
Sensible parts for leaking
O-ring
brass bush
O-ring
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HSS 4200
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 85
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Exploded views
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 86
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INTERNAL USE ONLY
PUBLIC
Exploded views
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 87
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INTERNAL USE ONLY
PUBLIC
Bypass valve
star
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 88
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INTERNAL USE ONLY
PUBLIC
Suction filter
motor
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 89
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INTERNAL USE ONLY
PUBLIC
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 90
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load solenoid
Unload solenoid
Bottom
cylinder
load valve
Unload valve
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 93
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INTERNAL USE ONLY
PUBLIC
Oil pressure
Spring force
> + =
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 94
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Oil flow
Oil pressure
Spring force
< + =
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 95
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Oil flow
Oil pressure
Spring force
= + =
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 96
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INTERNAL USE ONLY
PUBLIC
HSS 4200
Capacity regulation system
Capacity action Load valve A Unload valve B
Load compressor Open (pulse) close
Unload compressor Close Open (pulse)
Hold compressor Close Close
Compressor on 100% Fully open close
Controlled stop Close Pulsed contineously until 25% (mini)
position is reached
Controlled start - Fully open until chiller controler decides
to load compressor
Emergency stop Close Pulsed contineously until 25% (mini)
position is reached
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 97
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INTERNAL USE ONLY
PUBLIC
When performing?
1. Compressor loads up unwanted to 100%
2. Compressor cannot hold capacity
3. Compressor doesn’t load
2. Scope of tests:
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 98
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SECRET
INTERNAL USE ONLY
PUBLIC
Special blanking
plugs, for field test
What do we need?
Pressure supply plug Blank orifice plugs
• Nitrogen bottle
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 99
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SECRET
INTERNAL USE ONLY
PUBLIC
All Seasons °
CLIMATE COMFORT Name: Calant Wim April 6, 2018 100
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INTERNAL USE ONLY
PUBLIC
HSS 4200
Field test – Test 1 a
Check of solenoids (test a) – compressor running!
• Perform compressor capacity holding test – remove both coils from solenoids ,
Possible Result:
Orifce must be
present !
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CLIMATE COMFORT Name: Calant Wim April 6, 2018 102
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Unload solenoid
Springs
must be
removed
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CLIMATE COMFORT Name: Calant Wim See next page April 6, 2018 104
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Remove spring
Re assemble without
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CLIMATE COMFORT Name: Calant Wim spring April 6, 2018 105
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2 bar
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6 bar
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CLIMATE COMFORT
Glyd ring is leaking - Replace
Name: Calant Wim April 6, 2018 109
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CLIMATE COMFORT
First remove Pressure !
Name: Calant Wim April 6, 2018 110
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F4/F3 series
HSA269 /F4XL
HSA263/F4AL
HSA241/F4AS
HSA232/F3BL
HSA215/F3BS
HSA204/F3AL
HSA192/F3AS
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F4/F3 series
Physical dimensions and connections F3A
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F4/F3 series
Physical dimensions and connections F3A
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F4/F3 series
Physical dimensions and connections F3B
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F4/F3 series
Physical dimensions and connections F4A
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F4/F3 series
Physical dimensions and connections F4A
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F4 series - connections
Top Slide Unload solenoid Top Slide Load Solenoid Economizer/ Liquid Motor Thermistor
valve valve Injection Port
Suction Port
Discharge Port
Oil Filter
High Pressure
Oil Temperature
Switch Port
Sensor
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F4/F3 series
Exploded view – limited to F4 model
1 2 3 5 6 7
4
1 Main Bearing 5 Motor Terminal Connection
2 Screw Rotor 6 Stator
3 Main Casing 7 Rotor
4 Screw Rotor Shaft
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F4/F3 series
Exploded view motor sectonF4/F3
5 1 2
9 3
Suction filter
Oil filter Non return valve
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Modulating
slide
On/off slide
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F4/F3 series
Exploded view – limited to F4AL+XL
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F4/F3 series
Exploded view – limited to F3B
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F4/F3 series
Exploded view – limited to F3A
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•Modulating:
•Loading towards suction
Load
•Unloading towards discharge
•Non-Modulating
•Loading towards discharge
Load •Unloading towards suction
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Port to
discharge
Fixed port to
discharge
At full load the cut-out in the non- At minimum load suction gas that enters
modulating slide aligns the flute to the the flute will bypass through cut out in
discharge port and will deliver 50% of the the slide directly back into the suction
total capacity of the compressor. gallery (the gas is not compressed at all).
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Oil Supply
To suction
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BC A BD B
Discharge
Oil Supply Suction
0% 50%
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Discharge
Oil Supply Suction
Oil pressure
> =
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Discharge
Oil Supply Suction
Oil pressure
< =
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100%
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Unload load
Discharge
Oil Supply Suction
Discharge
Gas Supply
Turbo load
50% 12.5%
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F U H R
Discharge
Oil Supply Suction
Oil supply
From oil sep. BF BG
Discharge
Gas
Supply
Turbo
load
Hp gas !. Q P
50% 12.5%
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Note that depending the different size of compressor the solenoids may
have different location on the compressor, BUT the principle of the oil
drillings and controlling the slides stays the same
F4 F3B F3 A
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Discharge
Oil Supply Suction
Discharge
Gas Supply
Oil flow
Turbo load close
Oil pressure
> + =
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Discharge
Oil Supply Suction
Discharge
Gas Supply
Oil flow
Turbo load close
Oil pressure
< + =
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Discharge
Oil Supply Suction
Discharge
Gas Supply
Oil flow
Turbo load close
Oil pressure
= + =
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Discharge
Oil Supply Suction
Discharge
Gas Supply
Oil flow + HP gas flow
Turbo load OPEN
Oil pressure
gas pressure
Discharge gas force on slide
Spring force
+ > + =
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80
Modulating Non-Modulating
70 Slide Position % Slide Position % Total Capacity
60 25 Minimum 0 Minimum 12.5
50 50 Half 0 Minimum 25
75 Three Quarter 0 Minimum 37.5
40
100 Maximum 0 Minimum 50
30 25 Minimum 100 Maximum 62.5
Modulating Slide
20 50 Half 100 Maximum 75
Non-Modulating slide
10 75 Three Quarter 100 Maximum 87.5
0 100 Maximum 100 Maximum 100
0 10 20 30 40 50 60 70 80 90 100
From here the modulating slide would be loaded incrementally up to 100% of the compressors total
capacity.
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See
next
page
Turbo
valve
Liq cir 1
inj
Economizer
Non-mod Mod
solenoid Mod
load/unload unload
load
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Mod
load
Turbo
load
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When performing?
1. Compressor loads (on/off or modulating slide up unwanted to 50%
2. Compressor cannot hold capacity (modulating slide)
3. Compressor doesn’t load (on/off or modulating)
2. Scope of tests:
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Pressure
supply plug
with
Mano
What do we need?
Blank solenoid base
• Some special tools Pressure/ vacu nozzle
• Nitrogen bottle
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Discharg
1) Current rise to max value
Suction
e Oil
Supply
load solenoid or Turbo
solenoid is leaking
Discharg
e Gas
Supply Turbo load
2) Current is decreasing to min
removed coil
close value unload solenoid is
leaking
50% 12.5%
unload load
Turbo load 1
Remove
valve
Movement test:
• Remove only Turbo valve complete
Oil supply • Remove coils from load and unload
From oil sep.
• Add nitrogen pressure with nozzle in
hole BG, pressure will follow yellow
pipe towards modulating slide,
• Slide must move to max position
Hp gas !.
• When releasing pressure slides
moves back to min pos.
! Max 6 bar
Verify movement
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hole oposite
Normal Modified for to mark is
blanked by
valve pressure test MARK brazing,
Pressurise to 6 bar
for one minute,
pressure loss not
more than 1 bar
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Possible Result:
Force with magnet = open remove coil = close
Remove unload
valve completely
Load 1
Discharge
Movement test
Oil Supply
• Open side cover of the on/off slide
• Remove the coil from the load valve
• Remove unload valve completely
• Add nitrogen pressure with nozzle in
hole A .
Slide will moves to • Slide must move towards suction (zero
discharge
%)postion)
• Apply vacuum on hole A via nozzle and
vacu pump, slide must move towards
discharge .
Verify movement
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Remove unload
valve completely
Load 2
Pressure test
Discharge
Oil Supply • Remove the coil from the load valve
• Remove unload valve completely
• Mount the special plate with
manometer on the unload position
• Mark on plate of solenoide MUST be
opposite to the mark on compressor!
• Add nitrogen pressure via manometer
in hole A
Pressurise to 6 bar
for one minute,
pressure loss not
more than 1 bar
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1 2 3 4/5
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Pressure test
Discharge
Oil Supply • Remove the coil from the load valve
• Remove unload valve completely
• Mount the special plate with
manometer on the unload position
• Mark on plate of solenoide MUST be
opposite to the mark on compressor!
• Add nitrogen pressure via manometer
in hole A
Pressurise to 6 bar
for one minute,
pressure loss not
more than 1 bar
Gasket !
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Do not remove
cylinder cover
modulating spring –
high spring force -
energy present!
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Use m6
nuts
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C- retainer
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3 4
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All models
Information availabele – service manuals for 3100/3200,4200,
F4/F4 under construction!
SVM
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All models
Mc Quay recommended maintenance schedule
Frame 4 and Frame 3200 & Frame 3100 Screw Compressor Recommended Service Requirements
Oil Check level of oil in oil separator & for oil leakage from the system Weekly
Refrigerant Check for loss of refrigerant and check moisture indicators Weekly
flute
Taper
Shims bearings
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3 6
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Better option
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alternative
Normally you can
remove by hand!
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2,9 mm
3 mm
5 mm 11 mm
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Pre load
spring
washers
Pre load
spring
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2 casing
0,75mm
clearance
1 2
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Remove plug
Use M6 bolt to extract the axle
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OR
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