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All Seasons

°
CLIMATE COMFORT
Heating

Air Conditioning

Daikin EWAD-C, -D & -E Training Applied Systems

Refrigeration
Functions

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INTERNAL USE ONLY
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SECRET
INTERNAL USE ONLY
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Software Installation
1. Download software from the extranet
2. Install using Winload (how to ? See instruction on extranet)
3. Put unit parameters correct using the parameter list (extranet)

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Menu controller PUBLIC

< A L A R M
< V I E W
< S E T T I N G S
< M A I N T

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< A C T I V E
< L O G

< U N I T
< C O M P R E S S O R
< I / O

< A L A R M
< V I E W
< S E T T I N G S
< M A I N T
< U N I T
< C O M P R E S S O R
< U S E R
< A L A R M S
Previous menu:

< V I E W
< S E T T I N G S
< D E B U G

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Alarms  Active N o a l a r m
d e t e c t e d

1. Here you can find an active alarm


A L : 1 0 3 U : 1 A L : 1 1 3 U : 1
H i g h p r e s s u r e T r a n s i t i o n o r
s w i t c h a l a r m # 1 S o l i d S t a t e
A l a r m c o m p # 1

Alarms  Log
< A C T I V E
< L O G

• Here you can find the alarm log (last 10 alarms)


• With up and down you see which alarm occured at a certain
time 0 6 / 0 2 / 0 8 1 0 : 3 7

P D # 2 T i m e r E x p i r e d
0 4 / 0 2 / 0 8 1 3 : 2 4

E x p a n s i o n E r r o r
0 6 / 0 2 / 0 8 1 1 : 4 7

H i g h P r e s s . S w i t c h #
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Alarms  Log
< A C T I V E 1 2 / 0 6 / 0 8 1 1 : 4 8
< L O G
E x p a n s i o n E r r o r

I n . W a t . T . 0 1 8 . 9 ° C
O u t W a t . T . 0 2 2 . 3 ° C

C o m p r e s s o r # 1 C o m p r e s s o r # 2
S u c t . P r e s 0 0 2 . 2 b a r S u c t . P r e s 0 0 1 . 2 b a r
D i s c . P r e s 0 1 0 . 2 b a r D i s c . P r e s 0 0 9 . 8 b a r
O i l P r e s 0 0 9 . 8 b a r O i l P r e s 0 1 0 . 0 b a r
C o m p r e s s o r # 1 C o m p r e s s o r # 2
E v a p . T e m p 0 0 3 . 2 ° C E v a p . T e m p - 0 0 6 . 9 ° C
S u c t . T e m p 0 0 0 . 0 ° C S u c t . T e m p 0 0 0 . 0 ° C

C o m p r e s s o r # 1 C o m p r e s s o r # 2
C o n d . T e m p 0 4 3 . 6 ° C C o n d . T e m p 0 4 2 . 2 ° C
D i s c . T e m p 0 7 8 . 7 ° C D i s c . T e m p 0 8 6 . 6 ° C

C o m p r e s s o r # 1 C o m p r e s s o r # 2
E X V S t e p s 0 0 0 0 E X V S t e p s 0 0 0 0
C o m p . L o a d 0 0 0 % C o m p . L o a d 0 0 0 %
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View  Unit  Status 0 6 / 0 2


U n i t
/
S
0
t
8
a t u
W
s
e d
: X
1 0 : 2 4
X
N o C o m p A v a i l a b l e
S t p S o u r c e : L o c a l
1. Unit status
2. Actual setpoint 0
U
6
n
/ 0 2 /
i t S
0 8 W
t a t u s
e d
:
1 0 : 2 6

C o o l i n g S t a g i n g 0 3 0 %
3. Compressor 1 S t p S o u r c e : L o c a l

4. Compressor 2
C o m p r e s s o r # 1
5. Bios & Boot info
S t a t e M A N U A L
c o m p . # 1 l o a d 0 0 0 %

AUTO / MANUAL / OFF


Note: you can allways access Password: 02001
this menu by pressing enter

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W a t e r T e m p e r a t u r e s
View  Unit  Water E n t
L V G
E v a p
E v a p
0 1 7 . 0 ° C
0 1 3 . 0 ° C

1. Entering evaporator water temperature (B9)


2. Leaving evaporator water temperature (B10)

View  Unit  Evap


• Approach of circuit 1 and circuit 2

V i e w E v a p o r a t o r ( 0 1 ) V i e w E v a p o r a t o r ( 0 2 )
C i r c u i t # 1 C i r c u i t # 2
S u c t S H = S u c t S H =
A p p r o a c h = 0 1 1 . 3 ° C A p p r o a c h = 0 1 2 . 2 ° C

Approach = outlet water temp – evaporator saturated temp


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C ONLY
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View  Compressor S t a t u s : A u t o 1 0 0 %

Change with  and  between compressor 1 and 2

Frequency and current


I n v e r t e r # 1

F r e q u e n c y 6 0 H z
C u r r e n t 0 9 5 A

Evaporator pressure & saturated temperature


Condensor pressure & saturated temperature
E v a p P r e s s 0 0 1 . 9 b a r g
E v a p T e m p 0 0 0 . 5 ° C
C o n d P r e s s 0 1 0 . 5 b a r g
C o n d T e m p 0 4 4 . 6 ° C

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View  Compressor
Suction temperature, Suction SH, Discharge SH
S u c t i o n T e m p
S u c t S u p H e a t
D i s c S u p H e a t 0 2 5 . 4 ° C

Oil pressure & discharge temperature

O i l P r e s s 0 0 9 . 4 b a r
D i s c h . T . 0 0 7 1 . 9 ° C

Staging Up, Down, Fixed or compressor off


S t a g i n g U P
S t a g i n g D o w n
S t a g i n g F i x e d
C o m p r e s s o r O f f

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Compressor hour count & Number of starts


C o m p r e s s o r
H o u r c o u n t e r 0 0 0 0 0 0
N u m b e r o f
s t a r t s 0 0 0 0 0

Last compressor start & stop


L a s t c o m p . s t a r t
0 3 / 0 3 / 0 8 1 0 : 0 7
L a s t c o m p . s t o p
0 3 / 0 3 / 0 8 1 0 : 2 9

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D i g i t a l i n p u t s
View  I/O C
D
O
i
C
g
C
i
C
t
C
a
C C C C
l o u
C
t
C
p
C
u
C C C C C
t s
C C O O C C O O O O O C O O O O O O

A n a l o g I n p u t s :
1. Digital inputs
B 1 : O i l P r 1 0 0 9 . 0 b a r
2. Digital outputs B 2 : O i l P r 2 0 0 8 . 9 b a r

3. Analog inputs A n a l o g I n p u t s :
B 3 : L o w P r . 1 0 0 1 . 9 b a r
4. Analog outputs B 4 : D i s c h . T 1 0 6 9 . 3 ° C
B 5 : D i s c h . T 2 0 6 7 . 8 ° C
A n a l o g I n p u t s :
B 6 : C o n d P r 1 0 0 9 . 8 b a r
B 7 : C o n d P r 2 0 0 9 . 4 b a r
B 8 : L o w p r . 2 0 0 2 . 1 b a r
A n a l o g I n p u t s :
B 9 : I n W t r 0 1 7 . 2 ° C
B 1 0 : O u t W t r 0 1 3 . 6 ° C

A n a l o g O u t p u t s

Y 1 : 1 0 . 0 V
Y 2 : 0 6 . 7 V

A n a l o g O u t p u t s

Y 4 : 0 0 . 0 V
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View  I/O  1x right


I / O e x p B
B 1 : O A T 0 1 2 . 8 ° C
B 2 :
B 3 : C u r r . # 1 0 9 0 A

1. B1: ambient temperature


2. B2: none (not used)
3. B3: Current inverter #1

The current comes as a 0-5V signal from the inverter.


0V = min. absorbed current probe limit
5V = max. absorbed current probe limit

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View  I/O  1x right


I / O e x p B
B 4 : C u r r . # 2 0 8 4 A
D I 1 : H / C S w i t c h H
D I 2 : O v b o o s t N

1. B4: Current inverter #2


2. DI1: Heating / Cooling switch (only visible in EWYD)
3. DI2: Overboost function for the inverter

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Overboost
Maximum
capacity

150 % 90 Hz

100 % 60 Hz
Ambient
-10 °C 6 °C

I / O e x p B I n v e r t e r o v e r b o o s t
B 1 : O A T 0 0 5 . 6 ° C O v e r b o o s t
B 2 : O v e r b . b y T a m b
B 3 : C u r r . # 1 0 2 2 A M a x C a p a c i t y 1 0 2 %
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View  I/O  1x right


I / O e x p B

D I 3 : M a x V F D 1 O
D I 4 : M a x V F D 2 O

1. DI3: Max VFD Inverter #1


2. DI4: Max VFD Inverter #2

This is a limitation signal from the inverters

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View  I/O  1x right


I / O e x p B
D O 1 : 4 W v a l v e # 1 Y
D O 2 : S . L i q i n j # 1 N
D O 3 : 4 W v a l v e # 2 Y

1. DO1: 4-way valve signal (cooling – heating) #1


2. DO2: Liquid injection #1
3. DO3: 4-way valve signal (cooling – heating) #2

4. Settings  Unit  Setpoint

L I . D i s c s t p 0 8 5 . 0 ° C
L I . D i s c D i f 0 1 0 . 0 ° C
L I . S u c t s t p 0 3 5 . 0 ° C
L I . S u c t d i f 0 0 5 . 0 ° C

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View  I/O  1x right


I / O e x p B
D O 4 : S . L i q i n j # 2 Y
A O 1 : H P V a l v e 0 0 . 0 V

1. DO4: Liquid injection #2


2. AO1: not used

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Settings  Unit  Configuration


1. Expansion valve (simulation board: Thermostatic) + Gas type
2. Number of compressors
3. Number of fan steps
4. Low pressure transducer limits
5. Absorbed current probe limits
A b s o r b e d c u r r e n t
p r o b e l i m i t s I n v . # 1
M i n . 0 0 0 . 0 A
M a x . 2 3 0 . 0 A

1. B3 and B4 on the expansion board react on a analog signal of 0-5V.


2. 0V is set to 0A
3. 5V is set to 230A (or 300A)

230A for compressors 3118 and 3120


300A for compressors 3121, 3122 & 3123
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Settings  Unit  Configuration


Condensation:
C o n d e n s a t i o n
C o n t r o l v a r . P R E S .
T y p e F A N T R

• Control variable is always Pressure


• Type:
• Speedtr: 1 phase cut fan, rest normal on/off fans
• VSD: all phase cut fans
• Fantr: all on/off fans (every fan = step)

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Settings  Unit  Configuration


1. Oil heating (Y)  must be on 12h before commissioning !!!
2. No fault apears when oil heating is not OK
3. Check at compressor status screen
E n a b l e O i l H e a t i n g C o m p . # 0 1
c o n t r o l Y
S t a t u s : O i l H e a t i n g

Measured to check oil filter

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Settings  Unit  Configuration


1. Delay between cooling & heating
2. RS485
3. Expansion board configuration (if connected)
4. Autorestart after power failure
5. Switch off unit on external alarm (expansion board 4, DI 2)
6. Reset all parameters to default values (allways do this after
replacing the controller)
7. Password technician (don’t change !!!)

01331 07211

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Settings  Unit  Setpoint


Temperature regulation: Derivation time (60s)

Prepurge
L i q u i d L i n e C l o s e
T i m e ( P r e p u r g e )
C o o l i n g 0 1 0 s
H e a t i n g 0 1 0 s

The Electronic Expansion Valve stays closed for the first 10 sec

Downloading time (time to bring the compressor to minimum


capacity before compressor stop).

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Settings  Unit  Setpoint


Pump down (all refrigerant in condenser after unit stop)

P u m p d o w n r e g i m e
V S D s p e e d 4 5 . 0 %

Pump off delay (180 sec)

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Liquid injection
1. Liquid injection when discharge temperature becomes too
high

L I . D i s c s t p 0 8 5 . 0 ° C
L I . D i s c D i f 0 1 0 . 0 ° C

°C

On 85°C

Off 75°C = 85 - 10

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Settings  Unit  Setpoint


Low ambient start procedure
L o w A m b i e n t P a r a m .
C o n d . T t h r 0 1 5 . 5 ° C
L . A m b . T i m e r 1 2 0 s e c

If the condensor T is lower then 15,5°C, the


compressor stays at minimum capacity the
first 120 sec.

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Liquid injection
L I . D i s c s t p 0 8 5 . 0 ° C
L I . D i s c D i f 0 1 0 . 0 ° C

Liquid injection

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Settings  Unit  Setpoint


D e f r o s t p a r a m e t e r s
S t a r t u p T 0 0 1 8 0 s
D e f r . I n t . 0 1 8 0 0 s
D e f r . P a r a m . 1 0 ° C

1. If Suction Temperature < 0,7 x Ambient – 10°C


for 180s  DEFROST
1. 10 °C = design approach temperature

Min 1800s = 30min between 2 Defrost cycles

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Settings  Unit  Setpoint


D e f r o s t p a r a m e t e r s
S s h T H R 0 1 0 . 0 ° C
A M B T T H R 0 2 0 . 0 ° C
S u c t T T H R 0 0 0 . 0 ° C

1. If the Suction SuperHeat is lower then 10°C


2. And the Ambient Temperature is lower then 20°C
3. And the Suction Temperature is lower then 0°C
4. DEFROST is possible

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Settings  Unit  Setpoint


D e f r o s t p a r a m e t e r s
L W T f a i l T 0 1 2 . 0 ° C
C o o l M o d e t i m e 6 0 0 s
H P l i m i t 0 0 1 4 . 0 b a r

1. If the Leaving Water Temperature goes below 12°C,


the defrost stops immediately.
2. Cool mode Defrost can take 600s maximum
3. The HP limit is 14 bar (55°C): When this is reached,
the unit starts 2 fans. When the condensing
temperature drops to 45°C, the fans stop again.

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Settings  Unit  Setpoint


D e f r o s t p a r a m e t e r s
C o o l i n g m o d e
R e g i m e s p e e d 6 0 . 0 %
M i n E n d u r a n c e 0 6 0 s

1. Circuit in defrost runs at 60% of 90Hz = 54Hz


2. The minimum endurance is the time that the defrost
stays at maximum capacity: 60 sec.

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Settings  Unit  Setpoint


D e f r o s t P a r a m e t e r s
C o m p r e s s o r p a u s e
S t a r t i n g 0 6 0 s
E n d i n g 0 6 0 s

1. 60s pause for the changeover of the 4-way valve


2. After defrost, the compressor stops for 60s.

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Settings  Unit  Condensation


C o n d e n s a t i o n
S e t p o i n t 0 4 0 . 0 ° C
1. Condensation setpoint (40°C)
2. Fantroll setpoint
F a n t r o l l S e t P s

S t a g e U P E r r . 1 0 . 0 ° C
S t a g e D W E r r . 1 0 . 0 ° C

Stage up when 10,0°C . sec


Stage down when 10,0°C . sec

example 10°C in 1 sec


5°C in 2 sec
1°C in 10 sec

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Settings  Unit  Condensation


F a n t r o l l S e t P s
D e a d b a n d n . 1 40 + 3 = 43 °C
S t a g e U p 0 0 3 . 0 ° C
S t a g e D o w n . 0 1 0 . 0 ° C 40 – 10 = 30 °C
F a n t r o l l S e t P s
D
S
e
t
a
a
d
g e
b a n d
U p
n . 2
0 0 6 . 0 ° C
40 + 6 = 46 °C
S t a g e D o w n . 0 0 6 . 0 ° C
40 – 6 = 34 °C
F a n t r o l l S e t P s
D e a d b a n d n . 3
S t a g e U p 0 1 0 . 0 ° C 40 + 10 = 50 °C
S t a g e D o w n . 0 0 3 . 0 ° C
40 – 3 = 37 °C

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Settings  Unit  Condensation Condensation


set-point

Step 3

Step 2

Step 1

30 34 37 40 43 46 50 °C

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Settings  Unit  Condensation

1°C in 2°C in 5
10 sec sec
10°C .
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Settings  Unit  Condensation


1. VSD configuration (inverter)
V S D c o n f i g .
M a x . s p e e d 1 0 . 0 V
M i n . s p e e d 0 0 . 0 V
S p e e d u p t i m e 0 0 s

2. Condensation regulation VSD 01 sec


!!!
C o n d . R e g u l a t i o n V S D

R e g . B a n d 0 2 0 . 0 ° C
N e u t . B a n d 0 0 1 . 0 ° C

C o n d . R e g u l a t i o n V S D
I n t . T i m e 1 5 0 s
D e r . T i m e 0 0 1 s

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Settings  Unit  Condensation  Evaporation

E v a p o r a t i o n
S e t p o i n t 0 1 0 . 0 ° C

Similar as condensation

< C O N D E N S A T I O N
< E V A P O R A T I O N

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Settings  Compressor
– Antirecycling timer (minimum time between the starts of the same compressor).

1. Timers – Mininimum time between 2 different compressors starts.


– Minimum operating time compressor.
– Guard timer of compressor (minimum compressor OFF time).

2. Interstage timer: thermostat control (120s)


3. Evaporator temperature hold, down

L o w p r e s s u r e
H o l d T . - 0 0 3 . 0 ° C
D o w n T . - 0 0 4 . 0 ° C
D o w n d e l a y 0 2 0 s

4. High pressure hold, down

H i g h p r e s s u r e
H o l d T . 0 6 0 . 0 ° C
D o w n T . 0 6 5 . 0 ° C

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Settings  Compressor
C o m p r e s s o r s m i n .
s p e e d 2 5 . 0 %

The compressor minimum speed is 33% => 30Hz.

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Settings  Compressor
I n v e r t e r n o m i n a l
s p e e d
S u m m e r 6 7 . 0 %
W i n t e r 6 7 . 0 %

1. Nominal inverter speed: 67% of 90 Hz = 60 Hz


2. Faster then normal 50 Hz to achieve more capacity

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Settings  Compressor
I n v e r t e r F L A m a x
( O A T < 4 0 ° C )
I n v . # 1 1 0 5 . 0 A
I n v . # 2 1 0 5 . 0 A

1. When the ambient temperature is lower then 40 C, the


inverters are limited to 105A / 140A / 170A.

105A for compressors 3118 and 3120


140A for compressors 3121 and 3122
170A for compressors 3123

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Settings  Compressor
F L A a m b . t e m p c o m p .
f a c t o r 9 5 . 0 %

1. The compressor is limited to 105A or 140A if the


ambient temperature is lower then 40°C
2. If the ambient temperature is higher then 40°C, the
compressor is limited to 95% of 105A or 140A, so 100A
or 133A

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Settings  Compressor
S t a g e h o l d d i f f . %
t o s t a r t r e l o a d i n g
D i f f . 1 0 . 0 %

1. If the ambient temperature is higher then 40°C, the inverter


current is limited to 95%.
2. The current has to drop 10%, before the compressor reloads

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Settings  Compressor
S t a g e d o w n % o f f s e t
F L A m i n .
C o m p r e s s o r # 1 5 . 0 %
C o m p r e s s o r # 2 5 . 0 %

1. If the ambient temperature is lower then 40°C, the inverter


current is limited to 105A or 140A
2. If the current is higher then 105A + 5,0% or 140A + 5,0%
the compressor loads down

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Settings  Compressor
Discharge SH protection:

D i s . S H T H R 0 0 1 . 0 ° C
d i s c h S H T 0 3 0 s e c

1. Condition:
– Only control during start up of compressor.
– If Discharge superheat is < then 1°C for 30 sec.

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Settings  Compressor
L o a d / U n l o a d s p e e d
v a r i a t i o n p e r c .
L o a d 2 . 0 %
U n l o a d 2 . 0 %

1. Instead of different solenoid steps, the inverter uses


frequency steps of 2,0%
2. 2,0% of 90 Hz = 1,8 Hz

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Settings  Compressor
L o a d i n g

M i n p u l s e p e r . 0 1 0 s
M a x p u l s e p e r . 1 5 0 s

U n l o a d i n g

M i n p u l s e p e r . 0 0 1 s
M a x p u l s e p e r . 1 5 0 s

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Compressor management control


Pulse time
L
P
o
u
a d i n g
l s e t i m e 0 0 . 1 s
A pure proportional logic, will load
M
M
i
a
n
x
p u l s e
p u l s e
p e r . 0 3 0 s
p e r . 1 5 0 s
or unload with a frequence related
to the set-point distance.
Minimum loading pulse
time

Max loading pulse


time

No pulse,
stand-by
Evap water leaving
Max unloading pulse Set Point
time

Minimum unloading
pulse time Dead band

Regulation band

U n l o a d i n g
P u l s e t i m e 0 0 . 3 s
M i n p u l s e p e r . 0 0 1 s
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PID control

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PID control
1. P: Measures the difference between setpoint and actual
value (error value)
2. The bigger the error value, the more the controller reacts

3. I: Measures the duration of the error value


4. The longer the error takes, the more the controller reacts

5. D: Fast reaction on error variatons (for instance because of a


sudden load change)

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PID control
1. Example: setpoint = 7 & LWT = 16

P: 16 – 7 = 9 big difference: all compressors to 100%

P: Measures the difference between setpoint and actual value


(error value)
The bigger the error value, the more the controller reacts
The bigger the error value, the smaller the pulse interval

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PID control
1. Example: setpoint = 7 & LWT = 8

P: 8 – 7 = 1 small difference: compressors at 25%


(example)
(not at startup >9,7)
LWT stays at 8 for 2 minutes (example)
I: long duration of error value compressors load up (>25%)

I: Measures the duration of the error value


The longer the error takes, the more the controller reacts
The longer the error takes, the smaller the pulse interval

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PID control
1. Example: setpoint = 7 & LWT = 18

P: 18 – 7 = 11 big difference: all compressors to 100%

after 1 min: LWT = 10

D: fast error variation (18  10 in 1 min) (example)

D reduces compressors to 50% (example) to avoid LWT to drop


below setpoint of 7

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Compressor management control


1. Principal

Shut down DT Start up DT

This value can be changed


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Compressor management control


1. Principal

Regulation band

This value can be changed


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Compressor management control


Dead
1. Principal
band

This value can be changed


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Compressor management control


1. Principal

DT DT
reloadunlo
ad

This DT can be changed


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Compressor management control


1. Maximum pull down rate:

1. Water can only drop a certain °C per minute.

1. For example 0.7°C / minute

2. If decrease of water is higher, compressor will limit capacity

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Compressor management control


1. Inter-stage timer (120 s):
1. Time required to decide if second compressor will start.
2. Area where inter-stage timer is active

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Compressor management control


1. Compressor rotation management
1. 2 possibilities:
1. Automatic rotation
2. Manual rotation

C o m p r e s s o r s
s e q u e n c i n g
M A N U A L

S e t c o m p . s t a g e
C # 1 1 s t C # 2 2 n d

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Compressor stopping sequence


1. Pump down control:
1. Activation of the pump down function can be selected in the set point
menu.
2. Active when temperature reached or stop the unit with ON / OFF bottom.

2. How:
1. Electronic expansion valve: close valve.
2. Thermostatic expansion valve: close liquid valve.

3. Result:
1. Pump down finished
2. Pump down failed P u m p d o w n c o n f i g .
E n a b l e Y
M a x t i m e 1 2 0 s
M i n P r e s s 0 1 . 0 b a r g

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Compressor management control


1. Manual control
1. Can be used to operate the compressor in a certain capacity step.
2. No temperature control available
3. All safeties are active
4. If safety activated unit returns to automatic mode
5. If safety on one circuit, this circuit goes in safety. The other circuit
remains in manual

VIEW  UNIT  STATUS


2/3 x
ENTER
Manager password: 02001
Set to MANUAL (also possible: set to OFF)
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Settings  User  Setpoints


C o o l i n g s e t p o i n t
0 0 7 . 0 ° C
H e a t i n g s e t p o i n t
0 0 4 5 . 0 ° C

When the unit is in heating

E n a b l e D o u b l e
s e t p o i n t Y

C o o l i n g d o u b l e
s e t p o i n t 0 1 2 . 0 ° C
H
s
e
e
a
t
t
p
i
o
n
i
g
n t
d o u b l e
- - - - ° C
Change double setpoint with
DI 5

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Settings  User  Setpoints


L v g W a t e r T e m p .
s e t p o i n t r e s e t

N O N E

1. None (standard outlet control)


2. Return (inlet control by formula)
3. 4-20mA (analog input)
4. OAT (floating setpoint => ambient)

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Set point management


1. 4 – 20 mA setpoint control L v g W a t e r
s e t p o i n t
T e m p .
r e s e t

4 - 2 0 m A

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Set point management


L v g W a t e r T e m p .
1. Floating set point s e t p o i n t r e s e t

O A T

10°

35°

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Set point management


1. Floating set point

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Settings  User  Setpoints


W o r k i n g m o d e
C o o l i n g

• Ice mode:
1. Cooling Cooling ice during the night.
2. Glycol Compressor 100 %  0 % in 1 step.
3. Ice 0 %  100 % in steps. (overheating protection)

• Glycol mode:
Normal operation with glycol (LWT down to -8).
Standard compressor load-up and load-down.

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Operation modes

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Settings  User  Setpoints


E n a b l e S o f t l o a d N

E n a b l e S o f t l o a d Y
M a x s t a g e 0 5 0 %
M a x T i m e 0 2 0 m i n

The compressors stay at 50% for 20 min after startup

E n . A m b . L o c k o u t
Y
S e t p o i n t 0 0 5 . 0 ° C
D i f f 0 0 1 . 0 ° C

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Settings  User  Setpoints


E n a b l i n g S u p e r v i s o r
D e m a n d L i m i t i n g N

E n a b l i n g S u p e r v i s o r
D e m a n d L i m i t i n g Y
T y p e : U n i t

E n a b l i n g S u p e r v i s o r
D e m a n d L i m i t i n g Y
T y p e : C i r c u i t

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Settings  User  Setpoints


C o m p r e s s o r s
s e q u e n c i n g
A U T O

C o m p r e s s o r s
s e q u e n c i n g
M A N U A L

S e t c o m p . s t a g e
C # 1 1 s t C # 2 2 n d

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Settings  User  Setpoints


P r o t o c o l : M O D B U S
S u p e r v . C o m . S p e e d
1 9 2 0 0 ( R S 4 8 5 O N L Y )
I d e n t i f . N o . : 0 0 1

1. Modbus / Remote / Local / BacNet / ModSHZ / LonWorks


2. 19200 / 9600 / 4800 / 2400 / 1200
3. No.: 001 – 200

S u p e r v i s o r y r e m o t e
o n / o f f N
S u p e r v i s o r y R e m o t e
C o o l / H e a t N

4. Units / Language / Password change

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Settings  User  Time Sched.


< S e t p o i n t s
< T i m e S c h e d .
< F S M S c h e d .
< C l o c k

E n a b l e t i m e
S c h e d u l i n g
Y

S t a r t S t o p
M o - F r 0 0 : 0 0 2 3 : 5 9
S a t 0 0 : 0 0 2 3 : 5 9
S u n 0 0 : 0 0 2 3 : 5 9

H o l i d a y s ( 1 )
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0

H o l i d a y s ( 2 )
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0

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Settings  User  FSM Sched.


F a n S i l e n t M o d e Y

M a x I n v . O u t . 0 6 . 0

F S M M o n d a y - F r i d a y
S t a r t S t o p
1 s t 0 0 : 0 0 0 6 : 0 0
2 n d 1 8 : 0 0 2 3 : 5 9

F S M S a t u r d a y
S t a r t S t o p
1 s t 0 0 : 0 0 0 6 : 0 0
2 n d 1 4 : 0 0 2 3 : 5 9

F S M S u n d a y
S t a r t S t o p
1 s t 0 0 : 0 0 2 3 : 5 9
2 n d 0 0 : 0 0 0 0 : 0 0

F S M F o r c e O n D a y s ( 1 )
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
0 0 / 0 0 0 0 / 0 0 0 0 / 0 0
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Settings  User  Clock


C l o c k c o n f i g .
T i m e 1 3 : 3 4
D a t e 0 7 / 0 2 / 0 8
W e e k D a y 4

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Settings  Alarms
A n t i f r e e z e a l a r m

S e t p o i n t 0 2 . 0 ° C
D i f f . 0 1 . 4 ° C

F r e e z e p r e v e n t

S e t p o i n t 0 3 . 0 ° C
D i f f . 0 1 . 0 ° C

O i l l o w p r e s s u r e
a l a r m d e l a y s
S t a r t u p d e l a y 3 0 0 s
R u n d e l a y 0 9 0 s

S a t u r a t e d d i s c h .
T e m p e r a t u r e a l a r m
S e t p o i n t 0 6 8 . 5 ° C
D i f f . 0 1 2 . 0 ° C

S a t u r a t e d s u c t i o n S a t u r a t e d s u c t i o n
T e m p a l a r m T e m p a l a r m h e a t m o d e
S e t p o i n t - 0 0 8 . 0 ° C S e t p o i n t - 0 3 2 . 0 ° C
D i f f . 0 0 2 . 0 ° C D i f f . 0 0 2 . 0 ° C
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Settings  Alarms
S a t u r a t e d s u c t i o n
T e m p a l a r m d e l a y s
S t a r t i n g 1 2 0 s
R u n n i n g 0 4 0 s

H i g h D i s c h a r g e
T e m p e r a t u r e A l a r m
S e t p o i n t 1 1 0 . 0 ° C

P r e s s R a t i o a l
T h r e s h o l d s
@ 2 5 % 1 . 1
@ 1 0 0 % 1 . 3

O i l P r e s s D i f f

A l a r m S e t p 0 0 2 . 5 b a r

S e l e c t P V M o r G P F S e l e c t P V M o r G P F
a l a r m t y p e : U n i t a l a r m t y p e : C o m p

E v a p . F l o w S w i t c h
a l a r m d e l a y s
S t a r t u p d e l a y 0 2 0 s
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R u n d e l a y 0 0 5 s
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Maint  View
H o u r c o u n t e r
P u m p E v a p . 0 0 0 0 0 0

C o o l i n g P I D E r r o r s
P r o p . 0 0 1 . 8 ° C
D e r . 0 0 0 . 0 ° C / m i n

C o o l . P I D A c t . 0 9 0 0
P r o p o r t i o n a l 0 9 0 0
D e r i v a t i v e 0 0 6 0

C o o l i n g R e g .
D i s a b l e s t o p N
I n c r e a s e s t o p N

G l o b a l P I D r e q u e s t
L o a d Y
U n l o a d N
S t a n d b y N
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Maint  View
A v a i l a b l e B o a r d s

X X X X
X X

C o m p r e s s o r 1 H o l d
L P N H P N A m p N
H R N V F D N D S H N
H W N N T W N

C o m p r e s s o r 1 U n l o a d
L P N H P N A m p N
F R N
H W N N T W N

C o m p r e s s o r 2 H o l d
L P N H P N A m p N
H R N V F D N D S H N
H W N N T W N

C o m p r e s s o r 2 U n l o a d
L P N H P N A m p N
F R N
H W N N T W N
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Maint  View
N u m . D e f r o s t c y c l e
1. 10x down C i r c .
C i r c .
1 :
2 :
0 0 0
0 0 0

D e f r o s t C o n d . C # 1
2. 11x down A 1 A 2 A 3
A 2 A 5 A 6
T s < 0 4 . 1 ° C ( )

3. 12x down E
c
n
i
d d e f r o s t
r c 1
c o n d .

c o o l f a n
h p r e s s t e m p

4. 15x down I n v e r t e r o v e r b o o s t
O v e r b o o s t
O v e r b . b y T a m b
M a x C a p a c i t y 1 1 5 %

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Maint  Settings
E v a p . P u m p h . C o u n t .
T h r e s h . 0 1 0 x 1 0 0 0
R e s e t N
A d j u s t 0 0 0 0 0 0

C o m p . # 1 h . C o u n t C o m p . # 2 h . C o u n t
T h r e s h o l d 0 1 0 x 1 0 0 0 T h r e s h o l d 0 1 0 x 1 0 0 0
R e s e t N R e s e t N
A d j u s t 0 0 0 0 0 0 A d j u s t 0 0 0 0 0 0

C o m p . # 1 s t a r t s C o m p . # 2 s t a r t s
R e s e t N R e s e t N
A d j u s t 0 0 0 0 0 A d j u s t 0 0 0 0 0

R e g u l . b a n d 0 0 4 . 0 ° C
N e u t r . b a n d 0 0 0 . 1 ° C
M a x P u l l D o w n R a t e
0 0 . 7 ° C / m i n

S t a r t u p D T 0 0 2 . 6 ° C
S h u t d n D T 0 0 1 . 7 ° C

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Maint  Settings
H i g h C h L W T s t a r t
L W T 0 2 5 . 0 ° C
M a x C o m p . S t a g e 0 7 0 %

L o a d f o r C o m p s
M i n L o a d 0 4 0 %
F u l l L o a d 1 0 0 %
E n S l i d e V a l v e N

C h L W T e m p e r a t u r e
s e t p o i n t l i m i t s
L o w 0 0 4 . 0 ° C
H i g h 0 1 5 . 0 ° C

P r o b e s e n a b l e
B 1 : Y B 2 : Y B 3 : Y B 4 : Y
B 5 : Y B 6 : Y B 7 : Y B 8 : Y
B 9 : Y B 1 0 : Y

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Maint  Settings
E x p p r o b e s e n a b l e 1
B 1 0 1 : N B 1 0 2 : N
B 1 0 3 : N B 1 0 4 : N
B 2 0 1 : Y B 2 0 2 : N

E x p p r o b e s e n a b l e 2
B 2 0 3 : Y B 2 0 4 : Y
B 3 0 1 : N B 3 0 2 : N

E x p . D i g . I n p u t E n a b l e

I n p u t s P r o b e s o f f s
B 1 : 0 . 0 B 2 : 0 . 0
B 3 : 0 . 0 B 4 : 0 . 0
B 5 : 0 . 0

I n p u t s P r o b e s o f f s
B 6 : 0 . 0 B 7 : 0 . 0
B 8 : 0 . 0 B 9 : 0 . 0
B 1 0 : 0 . 0
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Maint  Settings
D T t o r e l o a d a n d
r e u n l o a d c o m p

0 0 0 . 7 ° C

R e s e t a l a r m
b u f f e r N

S u p e r v i s o r a u t o .
c o m p . s e l e c t i o n
E n a b l i n g N
D e l a y 0 3 0 s

C o mm u n i c a t i o n
S u p e r v i s o r

P a s s w o r d M a n a g e r
O l d : 0 2 0 0 1
N e w : 0 0 0 0 0
S a v e c h a n g e s ? N
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0 1 . 5 ° C
Maint  Settings S t a r t u p
S h u t d n
D T
D T
0 0 2
0 0 1
.
.
6
7
° C
° C

D e f r o s t f o r c i n g
1. 21x down C i r c . 1 : N o
C i r c . 2 : N o
f o r c e
f o r c e

S e t P a s s w o r d < L e f t S e t P a s s w o r d < L e f t
E n t e r M a n a g e r < R g h t E n t e r M a n a g e r < R g h t
P a s s w o r d : 0 0 0 0 0 < + P a s s w o r d : 0 2 0 0 1 < +
N o A c c e s s G i v e n < - M a n a g e r A c c e s s < -

D e f r o s t f o r c i n g
C i r c . 1 : F o r c e c o o l
C i r c . 2 : F o r c e f a n

2. 22x down D e f r o s t c y c l e s
c o u n t e r r e s e t : N

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Maint  Settings
I n v e r t e r F o r c e d
1. 24x down S p e e d # 1
E n a b l i n g N

I n v e r t e r F o r c e d < D
S p e e d # 1 < C
E n a b l i n g Y < +
C o m p r . # 1 0 0 0 . 0 % < -

2. 25x down I n v e r t e r
S p e e d # 2
F o r c e d

E n a b l i n g N

I n v e r t e r F o r c e d < D
S p e e d # 2 < C
E n a b l i n g Y < +
C o m p r . # 1 0 0 0 . 0 % < -

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EEV valve control

Expansion valve

Superheat is controlled using the saturated


suction temperature ( LP) and the suction temperature.

Live time battery


18 months

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Driver EVD200 with Electronic EXV

1.The driver control the position of the electronic expansion valve.


2.The driver will maintain the SSH set point
3.In addition the driver control that the suction pressure will not
drop under a certain value (LOP ) or will be greater another
value ( MOP )

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Parameters
• Pre-opening valve
• Type of valve
• Type of refrigerant
• Superheat Set-Point e Dead Band
• Proportional, Integral time and Derivative time
• Low Superheat protection
• LOP Protection
• MOP Protection
• High suction temperature
• Low pressure sensor temperature
• Hardware configuration (battery and plan )
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Pre-opening valve
Is a set percentage value of the valve at the compressor start
up
22

20 • An excessive pre-opening, can


Pre-opening correct
18
cause liquid return from the
16
suction to the compressor.
14
(use default value)
SuperHeat (°C)

12 Pre-opening incorrect
10 • A small pre-opening can cause
8 the compressor to trip for low
6
pressure ( use default value )
4

0
0 2 4 6 8 10 12 14 16 18 20 22
Time

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Driver EXV status led


Under normal conditions five(5) LED indicates:

 POWER: (yellow) remains On in presence of supply. Remains Off in case of battery


operation
 OPEN: (green) Flashing during the valve opening. On when valve is fully open.
 CLOSE: (green) Flashing during the valve closing. On when valve is fully close.
 Alarm: (red) On or flashing in case of hardware alarm.
 pLAN: (green) On during the normal working of pLAN.

In presence of critical alarm situations, the combination of LED On identifies the alarm
as show in the next page.

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Driver EXV led meaning alarm


Alarms that stops the system PRIORITY LED OPEN LED CLOSE LED POWER LED ALARM
Eprom reading error 7 Off Off On Flashing
Valve open in case of lack of
6 Flashing Flashing On Flashing
supply
At start up, wait for battery
5 Off On Flashing Flashing
loading (parameter……….)
Other alarms PRIORITY LED OPEN LED CLOSE LED POWER LED ERROR
Motor connection error 4 Flashing Flashing On On
Probe error 3 Off
Flashing On On
Eeprom writing error 2 - - On On
Battery error 1 - - Flashing On
pLAN LED pLAN
Connection OK On
Driver connection or address error = 0 Off
The Pco Master doesn’t answer Flashing

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MOP protection

When comes on The Valve


If the saturated suction Close to decrease the
temperature is above the MOP saturated suction
limit temperature

WARNING
This protection will only work if the temperature is below the maximum
limit
(the closing of the valve can increase the satur. temperature )

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Electronic expansion valve

Tapered slide valve


Inlet Outlet

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Economizer

1. Principal

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Economizer

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Economizer

1
4

2 3

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Economizer

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pCOe expansion #1 – Additional hardware &


PUBLIC

Economizer

Analog Input Digital Input


Ch. Description Type Ch. Description
B1 Comp. Capacity Sensor #1 4-20mA DI1 SPARE
B2 Comp. Capacity Sensor #2 4-20mA DI2 SPARE
B3 Suction Temp #1 (**) NTC DI3 Low Pressure Switch #1 (*)
B4 Suction Temp #2 (**) NTC DI4 Low Pressure Switch #2 (*)

Analog Output Digital Output


Ch. Description Type Ch. Description
AO1 SPARE DO1 a) Compressor #1 alarm (*)
DO2 Compressor #2 alarm (*)
DO3 Economizer #1 (*)
DO4 Economizer #2 (*)
b) (*) Optional
(**) In case EEXV driver is not installed. If EEXV driver is installed, suction temperature is
detected through EEXV driver.

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Wiring economizer kit

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Economizer

1. Conditions:
1. Installation of expansion board
2. Address of expansion board: 1
3. Economizer activated if compressor capacity = 90 %
4. Economizer switch OFF if compressor capacity = 75%
5. Precaution
1. Economizer switch OFF if HP saturated > 65°C
2. Economizer switch ON if HP saturated < 60°C
6. Above setting can be programmed in the controller

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Economizer Economizer connection on


compressor

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