Substation 3-D Smart Design and Engineering

1
Contents
Substation Design & 3-D Modeling

Control Room, Cableway and

Outdoor area 3-D Modeling and
Layouts

Electrical Engineering-Lighting
System

Electrical Engineering-Fire Alarm

and Communication System

Plumbing, HVAC & Fire Fighting

System Design and Engineering

2
Challenges in Present
• Tendering Stage
• Technical – BOQ extraction from 3-D modeling
• Commercial – Price Back up and discount measurement at least
from three vendors
• Engineering
• Engineering Hours – 3 – D modeling, Calculation tools, interface of
calculation tools and 3- modeling
• Detail Engineering
• General Arrangement Engineering – from 3-D drawing
• Structure Engineering –calculation of Weight of civil
structures is more accurate
• Cable Engineering -easy and accurate estimation of power
and control cables through actual route
• Project Management
• Easy to execute at site
• Deviation from BOQ during execution is minimum

3
 The Approach
• Tendering Stage
• Technical – BOQ extraction from 3-D modeling
• Commercial – Price Back up and discount measurement at least
from three vendors
• Engineering
• Engineering Hours – 3 – D modeling, Calculation tools, interface of
calculation tools and 3- modeling
• Detail Engineering
• General Arrangement Engineering – from 3-D drawing
• Structure Engineering –calculation of Weight of civil
structures is more accurate
• Cable Engineering -easy and accurate estimation of power
and control cables through actual route
• Project Management
• Easy to execute at site
• Deviation from BOQ during execution is minimum

4
EHV Equipment Modeling

Transformers SF6 Circuit Breaker Current Transformer

CVT Lightning Arrester BPI

5
EHV Equipment Modeling

Isolators

Structures
Tower

6
Switchyard SLD and Layouts

400kV 1&1/2 Breaker

Scheme

220kV Double Bus and

Transfer Scheme

7
Switchyard 3-D Modeling

400kV 1&1/2 Breaker 220kV Double Bus and

3-D Model Transfer 3-D Model

220kV Single Bus , 3-D Model

8
Switchyard 3-D Modeling

Arrangement of Switchyard
in Different Layouts to
Optimize Land

9
Switchyard 3-D Modeling : Drawing Extraction

Extraction of Plan, Sections

and other Details from 3-D
Models

10
 Switchyard 3-D Modeling : Calculations

Lightning Protection Calculation Lighting Calculation

Grounding and Earth Potential Rise

Calculation

Sag and Tension Calculation

11
Switchyard 3-D Modeling : Civil Works

Switchyard Drainage
System Design

Transformer Oil Spill System

Switchyard Foundation
System Design
Lightning Protection Calculation

Equipment Foundation

12
Switchyard Engineering : Single Line Diagram and Schematics

Single
SingleLine
LineDiagram
Diagram
Three
ThreeLine
LineDiagram
Diagram
Fire
FireAlarm
Alarm
Schematics
Schematics
Comm. System
Comm. System
Schematics
Schematics

13
Switchyard Engineering : Power System Study

Ampacity & Sizing

IEEE 80 & 665 Standards
IEEE 80 & 665 Standards
Finite Element Method
Finite Element Method
Ampacity & Sizing
Protective Earthing (PE) Conductor Sizing
Protective Earthing (PE) Conductor Sizing
Underground Thermal Analysis
Underground Thermal Analysis

Cable Design System & Ground Grid

14
Switchyard Engineering : Power System Study

Switchyard Short-Circuit Forces

Lightning Protection Study
15
 3-D Model of Complete Switchgear and Control Room

2. Substation Control Room Design

Panel S/W Gear& 3-D
are Assembled
and placed in Model
Modeling
16
 LV Switchgear , MCC & Switchboard and Control Room
Switchgear, Panels, MCC,
Switchboard are Modeled and
Placed in Control Room

17
Design and Engineering : Switchgear

Detailed low voltage distribution

18
Busbar Trunking System Design and Layout

19
Control Room, S/W Room False Ceiling/Floor Design

Control Room/Substation Control Room/Substation

Building GA (Plan) Building GA (Section)

20
 Cableways Modeling : Cable Trays
Placement of Cable
100mmW
Trays in Cable Room 100mmW
150mmW
and Cable tray Ladder Type
Ladder Type 150mmW
450mmW
Supports Perforated Type
Perforated Type 450mmW
600mmW
Solid Bottom type, etc.
Solid Bottom type, etc. 600mmW
900mmW
900mmW
1200mmW, etc.
1200mmW, etc.

Power Cable Tray Multilayer Horizontal and Vertical

Power Cable Tray Multilayer Horizontal and Vertical
Control Cable Tray Cable Tray numbering ,etc.
Control Cable Tray Cable Tray numbering ,etc.
Signal Cable Tray , etc.
Signal Cable Tray , etc.

21
Cableways Modeling : Cable Trays

Placement of Cable
Trays in Cable Room
and Cable tray
Supports

22
Cableways Modeling : Under Ground
Underground Cable
Trench, Duct Bank
Modeling

23
Cableways Modeling : Outdoor Area

Pipe rack Area Cable

Tray Modeling

24
Cableways Modeling : Drawing Extraction

Different Views are

Generated to Extract
Cableways Plan,
Sections and Details

25
 Cableways Modeling : Drawing Extraction

Plan & Sections

Extracted From Model After Touch Up in CAD

Cable Tray
Supports

26
Cableways Modeling : Drawing Extraction

Under Ground Plan

Outdoor Panel
Support
Under Ground
Sections Details

27
 Grounding Layout and Other Details

Above Ground Grounding Plan

Outdoor Panel
Support

28
 Electrical BOM and Reports Extraction
 Electrical Cabling Fill Sorted by Cableway Element (Cable Tray Fill Report)

 Electrical Cabling Sorted by Electrical System Name (Cable Schedule)

BOQ-Electrical Equipment

BOQ-Power System
BOQ and other
 Electrical Cable Tray (MTO) BOQ-Grounding System Reports are Directly
Generated from 3-D
BOQ-Lighting System Model

BOQ-Fire Alarm and

Communication System

29
3. Electrical Engineering-Lighting System

30
Lighting System Design: Calculations

Placement
Input Plot Lighting of Lighting
Plan/Building Calculation Fixtures in
Layouts (Dialux) etc. 3D/2D
Model from
Catalogue
Procurement BOM and Drawings
and Extraction from 3D
Installation Model

31
Lighting System Design: 2D- Drawings : Indoor Area

Wiring and other Details

Indoor Area and Building
Lighting

Installation Details
Indoor Lighting

32
Lighting System Design: 2D- Drawings : Indoor Area

Outdoor Area
&
Street Lighting

Installation
Details
Outdoor
Lighting

33
THANK YOU