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RCA CAPA Workshop

Post Workshop
Assignment

BY
MUKILDEV DEVADAS
SR. ENGINEERING ANALYST
ENGINEERING ANALYSIS TEAM
Problem Statement

 Failure
occurred on an Fiber Optic umbilical
during installation campaign which lead to a loss
of 1.5 million USD to a Company
5 Why Analysis

Recovery Load
exceeded Umbilical • Why?
Capacity

Installation
analysis was not • Why?
performed

Chute Calculations
were used instead of
Analysis. Error • Why?
Occurred here.

From previous
Operational Experience,
it was deemed that
Calculations were
• Why?
sufficient

Management did not


update its methodology
and continued following • Why?
age old practice, which
permitted error.
Corrective and Preventive Action

 Installer’s umbilical installation analysis report to be reviewed by umbilical supplier.


 Update Engineering Manual Umbilical Installation Work Pack to include umbilical
installation analysis report.
 Perform analysis of all umbilical components under load on a chute when installed via
horizontal lay process.