Baker Hughes’ Control Systems

Advantage
Variable Speed Drive and software systems

6/6/2018
Brian Haapanen, PE

© 2011 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION
INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES
(COLLECTIVELY "INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER
AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR
WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.

1 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Baker Hughes ESP optimization portfolio

Integrated approach to data through hardware and

software

What can you do with a VSD?

What does the system approach do for you?
Advantage Variable Speed Drive

2 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Why a drive? Why monitor?

• Flexibility • Manage fluid

• Optimization level
• Efficiency • Protect your
equipment
• Run Life
• Optimization

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 What can you do with an integrated system?

Hz (cv)

Bottom Hole Pressure (PV)

set point
4 © 2011 Baker Hughes Incorporated. All Rights Reserved.
 The Electrospeed Advantage Drive

Safety
Hardware
Software

© 2011 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION
INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES
(COLLECTIVELY "INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER
AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR
WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.

5 © 2011 Baker Hughes Incorporated. All Rights Reserved.

The New Electrospeed Advantage Drive

• Enhanced Productivity and Uptime

– Continuous data logging capacity
– Improved software updating
– Automatic power optimization
– Pump off and Gas-lock mitigation
• Safety upgrades
– Improved shielding
– Enhanced external connectivity
– No live voltages when disconnected in
main enclosure
• Easiest to use
– ESP specific setup
– Industries best user interface
6 © 2011 Baker Hughes Incorporated. All Rights Reserved.
 Advantage – safest VSD

Display
Electronics
located inside
of drive

IP20 “finger
safe” shielding

Incoming Breaker
relocated to
Improved Wire
Junction Box.
Harness
Cable operated
remote disconnect
switch

7 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Optimized Shielding

• IP20 Shielding (white sections at

right) is contained in all drive
sections for improved safety to field
service and operators should a
failure occur

• Test ports provided through

Plexiglas to take measurements

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 Streamlined Safety

• External Weatherproof USB port and

Ethernet port

• Update drive software and download

historical data externally
– Automatic version identification
– Schedule or manual reboot

• Internal USB and Ethernet Ports supporting

Modbus TCP protocol

All software updates

and downloads can be
done externally

9 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Ease of Use

New graphic display interface benefits:

– Improved visibility in direct sunlight

– Weatherproof

– Touch Sensitive Design

– Improved operation in extreme

temperature range -40°F to 165°F
(-40°C to 75°C)

10 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Uptime Improvement
Power Ride Through (Uptime)
Ensures continuous ESP operation through voltage transients for less well
downtime. Rides through up to 1s for single-phase power loss and up to
150ms w/full three-phase power loss

11 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Uptime improvement – Pump Off

MaxRate beta (Uptime)

• Patented algorithm automatically

determines maximum rate of production
before gas lock or pump-off.

• Continuous re-calibration of system

speed to maintain operation

12 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 MaxRate Success
Decrease in current due
to gas lock or pump off

Increase in motor temperature

due to loss of flow past the motor

Drop in motor torque (due to gas lock or

pump off) signals MaxRate to try and
mitigate; notice the Hz signal

13 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 System optimization

MaxPowerbeta (Optimization)
Automatically adjust voltage (V) setting to achieve optimal system
efficiency at a given operating speed (Hz).

Move the voltage so the

current draw is least

Cost savings example:

100 VSD Wells,
Assume 2% optimization
Daily kWH @ 80HP, 60 kW
$.09/kWH = $3888 / mo
Annual savings: $94.6k

14 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 MaxPower Optimization

Drop in voltage when algorithm

Note adjustment in
begins running.
voltage, and
Drop in current when resulting current.
algorithm begins to run.

Final result,
lower Volts and
Amps at same
Hz

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 Control Methods

There are numerous control options for the Advantage

Variable Speed Drive:
• Hz set

• I Limit

• PID Control

• Software based custom control (MaxRatetm) and

optimization (MaxPowertm)

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 Expansion capabilities

All GCS I/O devices are compatible, providing for best-in-

class expansion capabilities

• I/O modules – analog in/out; discrete in/out

• RDCM – Remote Data Communications Module: gather
data from Modbus compliant devices
• Centineltm and WellLifttm interface, for comm’s on down
hole gauging
• NeuraFlowtm module, for real time flow calculation
• Programmable Logic functions for custom control

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 System Integration

• Complete system approach.

– Compatibility with our downhole sensors.
• Offers a inclusive view of both the
downhole and the surface.
• Vision monitoring and automation
service
• All GCS I/O compatible
– Designed to compliment the ESP system
to maximize production and enhance
optimization.

18 © 2011 Baker Hughes Incorporated. All Rights Reserved.

 Baker Hughes Variable Speed Drives

Questions?

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