Transformer(N94)

Objective Primary Secondary

Design, build and test a switch winding winding
mode power supply. Smaller Wire Area 0.031 0.031

SwitchMode power supply

Larger Wire Area 0.25 0.16
Number of turns 3 15
Introduction Number of strands 8 5
Wire length 219 511
This poster will highlight the process of
Equations
designing a switch mode power supply, Circuit on a VeroBoard
𝑃𝑜𝑤𝑒𝑟 𝑤𝑎𝑡𝑡𝑠 = 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 𝑣𝑜𝑙𝑡𝑠 ∗ 𝐶𝑢𝑟𝑟𝑒𝑛𝑡(𝐴𝑚𝑝𝑒𝑟𝑒)
schematic, PCB, circuit built and results. 𝐴𝑚𝑝𝑒𝑟𝑒 Input
𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝑑𝑒𝑛𝑠𝑖𝑡𝑦 = port Switching

System parameters 𝐴𝑟𝑒𝑎 regulator

Transformer
𝑉𝑚𝑎𝑥
System Value Result 𝑁𝑝 =
requirement 2 × 𝑓 × 𝐵 × 𝐶𝑜𝑟𝑒 𝐴𝑟𝑒𝑎
Switching 400KHz 427.4KHz MOSFETS
frequency 𝑁𝑠
𝑉𝑜𝑢𝑡 + 𝑉𝐷 = × 𝑉𝑖𝑛 × 2 × 𝐷 Soft
Soft start 100mSec 111mSec 𝑁𝑝 Start Bridge
rectifier
Stable No-load to full- Almost stable 𝑅1
load 𝑉𝑜 = (1 + )𝑉
𝑅2 𝑟𝑒𝑓𝑒𝑟𝑒𝑛𝑐𝑒 Snubber
circuit
Input requirement
𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑎𝑛𝑐𝑒 × 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 = 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 × 𝑡𝑖𝑚𝑒
Specification Value Result Output
port
parameter 𝑆𝑤𝑖𝑡𝑐ℎ𝑖𝑛𝑔 𝐹𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦 𝐻𝑧
𝑂𝑠𝑐𝑖𝑙𝑙𝑎𝑡𝑖𝑛𝑔 𝑓𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦 𝐻𝑧
Input voltage 10V DC 10V =
2 Feedback
(Min)
Input voltage 18V DC 18V Schematic Printed circuit Board
(Max)
Output requirement
Specification Value Result
parameter
Output voltage 32V 32.5V
Output power 25 Watts 12 Watts for half
on the
resistance
Efficiency >60 % for output Average of 60%
power > 5 watts

Conclusion
Required specification were fulfilled. The SWMP
was designed and the transformer was built
then a PCB layout was created. Fatema Alhakeem_201401231