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CVT
Overview – why used?
1.) Transfer power (torque) from one location to
another. From driver: motor,peddles,
engine,windmill,turbine to driven: conveyor belt, back
wheels/bike,generator rock crusher,dryer.
2.) Used to span large distances or need flexible x-
mission elements. Gear drives have a higher torque
capability but not flexible or cheap.
3.) Often used as torque increaser (speed reducer),
max speed ratio: 3.5:1. Gear drives?? Virtually
unlimited!
Applications? Show rust abrader, glove factory, draw sample drive of rust abrader, show slides from mechanism book.
Sometimes
desirable to
have both chain
and belt drive
(Fig 7.1)
Belt: high
speed/low
torque
Chain: Low
speed/high
torque
Belts vs. Chains
Belts Chains
Use When: High Speed, Low T High T, Low Speed
Add notes
Types of V-Belts
V-belt Drive Design Process
Need rated power of the driving motor/prime mover. BASE
sizing on this.
Service factor based on type of driver and driven load.
Center distance (adjustment for center distance must be
provided or use idler pulley) nominal range D2 < C < 3(D2 +
D1)
Power rating for one belt as a function of size and speed of the
smaller sheave
Belt length (then choose standard size)
Sizing of sheaves (use standard size). Most commercially
available sheaves should be limited to 6500 ft/min belt speed.
Belt length correction factor
Angle of wrap correction factor. Angle of wrap on smaller
sheave should be greater than 120 deg.
Number of belts
Initial tension in belts
Key Equations
D1n1
Belt speed
b
ft/min 12
Key Equations
( D2 D1 ) 2
Belt length: 2
L 2C ( D2 D1 )
4C
B B 2 32( D2 D1 ) 2
Center Distance: C
16
Where, B 4L 2 ( D2 D1 )
Recommended D2 < C < 3(D2+D1)
2C
D2 D1
2 180 2 sin
1
2C
= 80 hp x 1.1
= 88 hp
V-belt Design Example Cont…
2.) Select belt type, Use table 7-9
Choose 5V
Speed = 1800 rpm
Design Power = 88 hp
V-belt Design Example Cont…
3.) Calculate speed ratio
SR = w1/w2
= 1800 rpm/1200 rpm
= 1.5
V-belt Design Example Cont…
4.) Determine sheave sizes
Choose belt speed of 4000 ft/min
(Recall 2500ft./min. < vb < 7000 ft./min)
D2 = SR * D1 = 1.5 * 8.488
D2 = 12.732in
V-belt Design Example Cont…
5.) Find sheave size (Figure 7-11)
Must find acceptable standard sheave 1, then corresponding
acceptable sheave 2
Engine (D1) X 1.5 Standard D2 Actual n2
8.4 12.6 12.4 1219
8.4 12.6 13.1 1154
8.9 13.35 13.1 1223
n1 D2 Dn
n2 1 1
n2 D1 D2
Rated Power = 21 hp
V-belt Design Example Cont…
Adjust for speed ratio to get total power/belt
Choose 112”
V-belt Design Example Cont…
10.) Calculate actual center distance
B 4L 2 ( D2 D1 )
B 4(112) 6.28(20.8)
B 317.367"
B B 2 32( D2 D1 ) 2
C
16
317.367 317.367 2 32(4) 2
C
16
C 39.62"
V-belt Design Example Cont…
11.) Find wrap angle, small sheave
D2 D1
1 180 2 sin
1
2C
1 4
1 180 2 sin
2(39.62)
1 174.2
V-belt Design Example Cont…
12.) Determine correction factors
C .98 CL .98
V-belt Design Example Cont…
13.) Calculate corrected power
Corrected Power C CL P
(.98)(.98)( 22.5hp)
21.61hp
V-belt Design Example Cont…
14.) Belts needed
Use 4 belts!
V-belt Design Example Cont…
15.) Summary
D1=8.4”
D2=12.4”
Belt Length = 112”
Center Distance = 39.62”
4 Belts Needed
Chain Drives
Chain Drives
Types of Chains
Chain Drives
Roller Chain Construction (Most common Type)
Chain Design Process
1.) # of sprocket teeth, N1 (smaller sprocket) > 17 (unless
low speed < 100 rpm.)