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Pumps, Turbines...
Types of Pumps
Dimensionless Parameters for Turbomachines
Power requirements
Head-discharge curves
Pump Issues
Cavitation
NPSH
Priming
Pump selection
Types of Pumps
Positive Jet pumps
displacement Turbomachines
piston pump
axial-flow (propeller
Diaphragm pump pump)
peristaltic pump radial-flow (centrifugal
Rotary pumps pump)
gear pump mixed-flow (both axial
two-lobe rotary and radial flow)
pump
screw pump
Reciprocating action pumps
Piston pump diaphragm pump
can produce very high pressures
hydraulic fluid pump
high pressure water washers
Peristaltic Pump
Fluid only contacts tubing
Tubing ___
ID and roller
_______
velocity with respect to the
tubing determine flow rate
Tubing eventually fails from
fatigue and abrasion
Fluid may leak past roller at
high pressures
Viscous fluids may be
pumped more slowly
Rotary Pumps
Gear Pump
fluid is trapped between gear teeth and the
housing
Two-lobe Rotary Pump
(gear pump with two “teeth” on each gear)
same principle as gear pump
fewer chambers - more extreme pulsation
trapped fluid
Rotary Pumps
Disadvantages
precise machining
abrasives wear surfaces rapidly
pulsating output
Uses
vacuum pumps
air compressors
hydraulic fluid pumps
food handling
Screw Pump
Can handle debris
Used to raise the
level of wastewater
Abrasive material
will damage the
seal between screw
and the housing
Grain augers use
the same principle
Positive Displacement Pumps
2
1st piston
total flow
1.5
2nd piston
1 3rd piston
3 pistons
0.5
0
0 0.5 1 1.5
revolutions
Thirsty Refugees
Jet Pump
“eductor”
A high pressure, high velocity jet discharge is
used to pump a larger volume of fluid.
Advantages
no moving parts
self priming
handles solids easily
Disadvantage
inefficient
Uses
deep well pumping
pumping water mixed with solids
http://spaceflight.nasa.gov/shuttle/upgrades/ojp.html
Turbomachines
Flow Expansion
Discharge
Casing
Suction Eye Impeller
Impeller
Vanes
Axial Flow
also known as
__________
propeller pumps
low head (less than 12
m)
high flows (above 20
L/s)
Dimensionless Parameters for
Turbomachines
2p hp g
Cp CH =
hp g V Dimpeller CH
V 2 V 2 2 Dimpeller
2
hp g D flow Q
CH f Re, , ,
2 Dimpeller
2 Dimpeller D flow D flow
3
impeller (Impeller is better defined)
Shape Factor
Exercise
N Q
* Impeller Geometry: w Q
N sp = S=
(h )
p
34
Shape Factor (gh ) p
34
Impeller
N S diameter
500 0.18 pressure low ____
Radial: high _______, flow
flow
axial: high _______, pressure
low _______
10000 3.67
Subscripts
Pw
eP
Ps
w = _______
water
Ps p = _______
pump
em
Pm s = _______
shaft
g Qhp m = motor
_______
Pm =
eP em
Impeller Shape vs. Power Curves
S
Power (% of design)
radial 1 - O.33
2 - 0.81
3 - 1.5
4 - 2.1
axial 5 - 3.4
Discharge (% of design)
http://www.mcnallyinstitute.com/ Implications
homologous
Affinity Laws CQ held constant
Q hp g P
CQ CH = CP
D3 w 2 D2 3 D 5
1
3
Q1 hp1 æw1 ö
2
P1 1
=ç ÷
Q2 2 hp 2 èw2 ø
P2 2
With speed, , held constant:
2 5
Q1 æD1 ö
3 hp1 æD1 ö P1 æD1 ö
=ç ÷ =ç ÷ =ç ÷
Q2 èD2 ø hp 2 èD2 ø P2 èD2 ø
Dimensionless Performance
Curves
0.08 1
0.07 0.9
0.8
hp g 0.06
0.7 Efficiency
CH = 2 2 0.05 0.6
w D
0.04 0.5
0.03 0.4
0.3
0.02
D=0.366 m 0.2
0.01 0.1
0 0
0 0.02 0.04 0.06 0.08 0.1
Q
0.087
0.5
CQ shape
12 4.57
S
C Q
0.026
0.75 D 3
34
Curves for a particular pump
C H (defined at max efficiency) Independent of the fluid!
____________
Pump Example
Efficiency
Hg 0.7
CH 0.05 0.6
2D 2 0.04 0.5
0.03 0.4
0.3
Exercise
Pumps in Parallel or in Series
Parallel
Flow ________
adds
Head ________
same
Series
Flow ________
same
Head ________
adds
Multistage
Cavitation in Water Pumps
water vapor bubbles 8000
form when the pressure 7000
2 Elevation datum
Absolute pressure
z
ps Vs2 pv s = suction
NPSH R = + - Total head -pv!
1 g 2g g
2
peye
pv Veye
NPSH R = - + At cavitation!
g g 2g
NPSHR increases with Q2!
How much total head in excess of vapor pressure is available?
NPSHA
p1 V12 p2 V22
+ + z1 = + + z2 + hL
g 2g g 2g
patm ps Vs2
+ zreservoir = + + hL
g g 2g
patm ps Vs2
- Dz - hL = +
g g 2g
patm pv ps Vs2 pv
- Dz - hL - = + - Subtract vapor pressure
g g g 2g g
patm p
- Dz - hL - v = NPSH A
g g
NPSHr Illustrated
Pv
Pressure in excess of
vapor pressure required
NPSHr to prevent cavitation
Exercise
Pumps in Pipe Systems
Pipe diameter is 0.4 m
and friction factor is
0.015. What is the pump
discharge? 60 m
1 km
p1 V12 p2 V22
z1 hp z 2 hl 11m
m
2g 2g
hp z 2 z 1 hl
100
pump
curve for ________
hp 60
Other options 2
4
3600
1800
3500
1750
367
183
6 1200 1167 122
variable speed 8 900 875 92
belt drive 10
12
720
600
700
583
73
61
14 514 500 52
16 450 438 46
18 400 389 41
20 360 350 37
22 327 318 33
24 300 292 31
26 277 269 28
28 257 250 26
30 240 233 24
Estimate of Pump rpm
S=
w Q
w»
( gh )
p
34
(gh )
p Q
Material Compatibility
Solids
Flow
Head
NPSHa
Pump Selection software
A finite number of pumps will come close to
meeting the specifications!
Pump Selection Chart
http://www.pricepump.com/
Model M
Model X
End of Curve Operation
S=0.787
When I arrived at the camps the pumps were failing frequently and the pipes were
bursting frequently. Piston pumps were used. The refugees were complaining because
they needed water. The Honduran army battalion was nervous because they didn’t want
any refugees leaving the camp. There was only one set of spare parts (valve springs and
valves) for the pump and the last set of parts only lasted a few days. The pump repair
crew didn’t want to start using the pump until the real cause of the problem was fixed
because spare parts have to be flown in from Miami.
Water in Colomoncagua
Waiting for water
Water problem:
proposed solutions?
2 km pipeline (2”
galvanized and then 3”
PVC) with rise of 100 m
M L Q
p T 2 L2 2 S 34
mass
Eliminate ______ L
T2 p
M
L3
p 2 2/3
length
Eliminate _______ L T 1
Q 2 3 T 2 L3 2 / 3 T 4 / 3
w Q
S=
p
34
time
Eliminate ______ (gh )
p
Q 2 3 4 3
Pump Curve Solution
600rev 1 min 2
62.8 / s
min 60s rev
hp g 2m 9.8m / s 2
CH = CH 0.037
w 2 D2 62.8 / s 2 0.366m 2
Q CQ 0.068
CQ
D 3
Q 0.06862.8 / s 0.366m 0.21m3 / s
3
Q CQD 3
g Qhp
P
9800 N / m 0.21m / s 2m
3 3
5.55kW
Pm =
eP em 0.78 0.95
Pump Curve Solution
0.08 1
0.07 0.9
0.8
hp g 0.06
0.7 Efficiency
CH = 2 2 0.05 0.6
w D
0.04 0.5
0.03 0.4
0.3
0.02
D=0.366 m 0.2
0.01 0.1
0 0
0 0.02 0.04 0.06 0.08 0.1
Q
CQ
D 3
NPSH solution
NPSH A = NPSH R
?
patm - pv
NPSH A = - Dz - hL
g
18°C
patm - pv pv 2000 Pa
Dz = - hl - NPSH R
g
patm = 101300 Pa
101300 Pa 2000 Pa 9789 N / m3
z 0.5m 2.5m
9789 N / m3
z 7.14m
Implications of Power Curves
Tz = r Q é
ë r2V (
t 2
- rV
1) (
t1
ù
û ) Let A = 10 cm2
Tz = r QVt2 r2
vt cs2
wVt2 r2 V22
= + Dz Solve for Q=AV r
g 2g
wVt2 r2 V22
= + Dz
g 2g
wVt2 r2 V22
= + Dz
g 2g
Selection of Pump Type
1000 Positive
displacement
Radial
100 6000
Pumping head (m)
4000
Power (kW)
2000
hp Mixed 1000
10 600
400
200
100
1 Axial 60
40
1 2 4 6 20
10
0.1
0.0001 0.001 0.01 0.1 1 10
Flow (m3/s)