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LINEAR PROGRAMMING:

GRAPHICAL METHOD

Aguila, Mary Rose D.


Alvar, Gladies Mae L.
Cabral, Daisy Anne M.
ChE 5201
Linear programming is a widely used
mathematical modeling technique to determine the
optimum allocation of scarce resources among
competing demands.

Resources typically include raw materials,


manpower, machinery, time, money and space.
The linear programming model consists of
linear objectives and linear constraints, which
means that the variables in a model have a
proportionate relationship
Essentials of Linear Programming Model

 Limited resources - limited number of labour,


material equipment and finance
 Objective - refers to the aim to optimize (maximize
the profits or minimize the costs)
 Linearity - increase in labour input will have a
proportionate increase in output
 Homogeneity - the products, workers' efficiency,
and machines are assumed to be identical
 Divisibility - it is assumed that resources and
products can be divided into fractions
Properties of Linear Programming Model

1. Relationship among decision variables must be


linear in nature.

2. A model must have an objective function.

3. Resource constraints are essential.

4. A model must have a non-negativity constraint.


Formulation of Linear Programming

It is the representation of problem situation in a


mathematical form. It involves well defined
decision variables, with an objective function and
set of constraints.
Objective function
It represents the aim or goal of the system
(i.e., decision variables) which has to be
determined from the problem
For example, assume that a furniture manufacturer
produces tables and chairs. If the manufacturer wants to
maximize his profits, he has to determine the optimal
quantity of tables and chairs to be produced

Let x1 = Optimal production of tables


p1 = Profit from each table sold
x2 = Optimal production of chairs
p2 = Profit from each chair sold.
Total profit from tables = p1 x1
Total profit from chairs = p2 x2

Objective function
Maximize Z or Zmax = p1 x1 + p2 x2
Constraints

Organizations normally have scarce resources


within which the job has to be performed in the
most effective way. Therefore, problem situations
are within confined limits in which the optimal
solution to the problem must be found.
Considering the previous example of furniture
manufacturer, let w be the amount of wood available to
produce tables and chairs. Each unit of table consumes
w1 unit of wood and each unit of chair consumes w2 units
of wood.

For the constraint of raw material availability, the


mathematical expression is,
w1 x1 + w2 x2 ≤ w

In addition to raw material, if other resources such as


labour, machinery and time are also considered as
constraint equations
Non-negativity constraint
Negative values of physical quantities are
impossible, like producing negative number of
chairs, tables, etc., so it is necessary to include
the element of non-negativity as a constraint
i.e.,
x1 , x 2 ≥ 0
Maximization & Minimization Models
Example 1: A biscuit manufacturing company plans to produce
two types of biscuits, one with a round shape and another with a
square shape. The following resources are used in manufacturing
the biscuits,
(i) Raw material, of which daily availability is 150
kg.
(ii) Machinery, of which daily availability is 25
machine hours.
(iii) Labour, of which daily availability is 40 man-
hours.
The resources used are shown in Table 1. If the unit
profit of round and square biscuits is Rs 3.00 and
Rs 2.00 respectively, how many round and square
biscuits should be produced to maximize total
profit ?
Table 1
Resources Requirement/Unit Daily
Availability
Round Square

Raw 100 115 1500 g


Material
Machine 10 12 720 min

Manpower 3 2 240 min


Solution for Example 1:
Key Decision:
To determine the number of round and square biscuits to
be produced.

Decision Variables:
Let :
X1 be the number of round biscuits to be produced daily,
X2 be the number of square biscuits to be produced daily
Objective function:

It is given that the profit on each unit of round biscuits is


Rs 3.00 and of square biscuits is Rs. 2.00.

The objective is to maximize profits, therefore, the total


profit will be given by the equation,

Zmax = 3X1 +2X2


Constraints:

constraint for raw material:

constraint for machine hours:

constraint for the manpower:

Non-negativity Constraints:
Maximization & Minimization Models
Example 2: Rahul Ads, an advertising company is planning a
promotional campaign for the client's product, i.e.,
sunglasses. The client is willing to spend Rs. 5 lakhs. It was
decided to limit the campaign media to a weekly magazine,
a daily newspaper and TV advertisement. The product is
targeted at middle-aged men and women, and the following
data was collected (Table 2).
The client is interested to spend only Rs. 1 lakh on the
ads in the weekly magazine which expecting a viewership of
a minimum of 21 lakh people in the case of the television
advertising. Maximize the viewers to the advertisements.
Table 2

Campaign media Cost per Expected viewers


advertisement (Rs.)
Weekly Magazine 30,000 115,000

Daily Newspaper 45,000 205,000

TV Advertisement 125,000 700,000


Solution for Example 2:
Key Decision:
To determine number of advertisements on weekly
magazine, daily newspaper and TV.
Decision Variables:
Let :
X1 the number of weekly magazine advertisements,
X2 the number of daily newspaper advertisements,
X3 the number of TV advertisements
Objective function:

The objective is to maximize the number of viewers


through all media. The total viewers will be given by the
equation,
Constraints:

the client is willing to spend Rs. 500000 on all media:

a minimum of 2100000 people should view the television


advertising:

client is interested to pay only Rs. 100000 in weekly


magazine advertising:

Non-negativity Constraints:
Example 3:

An agricultural urea company must daily produce 500 kg


of a mixture consisting of ingredients x1, x2 and x3.
Ingredient x1 costs Rs. 30 per kg, x2 Rs. 50 per kg and
x3 Rs. 20 per kg. Due to raw material constraint, not more
than 100 kg of x1, 70 kg of x2 and 45 kg of x3 must be
used. Determine how much of each ingredient should be
used if the company wants to minimize the cost.
Solution for Example 3:
Key Decision:
To determine the amount of each ingredient to be used

Decision Variables:
Let :
X1 be the kg of ingredient x1 to be used
X2 be the kg of ingredient x2 to be used
X3 be the kg of ingredient x3 to be used
Objective function:

The objective is to minimize the cost :


Constraints:

total production:

max. use of x1:

max. use of x2:

max. use of x3:

Non-negativity Constraints:
GRAPHICAL METHOD

Linear programming problems with two variables can be


represented and solved graphically with ease. Though in
real-life, the two variable problems are practiced very
little, the interpretation of this method will help to
understand the simplex method
Steps in Graphical Method

Step 1: Convert the inequality constraint as equations and


find co-ordinates of the line.
Step 2: Plot the lines on the graph. (Note: If the constraint
is ≥type, then the solution zone lies away from the centre.
If the constraint is ≤ type, then solution zone is towards
the centre.)
Step 3: Obtain the feasible zone.
Step 4: Find the co-ordinates of the objectives function
(profit line) and plot it on the graph representing it with a
dotted line
Steps in Graphical Method

Step 5: Locate the solution point. (Note: If the


given problem is maximization, zmax then locate
the solution point at the far most point of the
feasible zone from the origin and if
minimization, Zmin then locate the solution at the
shortest point of the solution zone from the
origin).
Steps in Graphical Method

Step 6: Solution type


i. If the solution point is a single point on the line, take the
corresponding values of x1 and x2.
ii. If the solution point lies at the intersection of two
equations, then solve for x1 and x2 using the two equations.
iii. If the solution appears as a small line, then a multiple
solution exists.
iv. If the solution has no confined boundary, the solution is
said to be an unbound solution
Example 4:

A company manufactures two types of boxes, corrugated


and ordinary cartons. The boxes undergo two major
processes: cutting and pinning operations. The profits per
unit are Rs. 6 and Rs. 4 respectively. Each corrugated
box requires 2 minutes for cutting and 2 minutes for
pinning operation, whereas each carton box requires 3
minutes for cutting and 1 minute for pinning. The
available operating time is 120 minutes and 60 minutes
for cutting and pinning machines. Determine the optimum
quantities of the two boxes to maximize the profits.
Solution for Example 4:
Key Decision:
To determine the number of corrugated and carton box to
be manufactured.
Decision Variables:
Let :
X1 be the number of corrugated boxes to be manufactured
X2 be the number of carton boxes to be manufactured
PROFIT (Rs) CUTTING PINNING
(min) (min)

Corrugated
6 2 2
boxes

Carton boxes 4 3 1

AVAILABILITY
120 60
(min)
Objective function:

The objective is to maximize the profits. Given profits on


corrugated box and carton box are Rs. 6 and Rs. 4
respectively.
Constraints:
The available machine-hours for each machine:

Non-negativity Constraints:
1. Remove the inequality constraints:

2. Find the co-ordinates of the lines:

For line 2x1 + 3x2 = 120 : (0, 40) and (60, 0)


For line 2x1 + x2 = 60 : (0,60) and (30,0)
3. The lines are drawn on a graph with horizontal and
vertical axis representing boxes x1 and x2 respectively.
4. Equate the objective function for any specific profit
value Z. Consider a Z-value of 60, i.e.,

Substituting x1 = 0, we get x2 = 15 and if x2 = 0, then


x1 = 10.

Co-ordinates of the objective function line :


(0,15) and (10,0)
5. The objective function line does not give the maximum
profit because the furthermost point of the feasible area
lies above the objective function line.

Move the line (parallel to objective function line) away


from the origin to locate the furthermost point.

The point P, is the furthermost point, since no area is seen


further.
6. Take the corresponding values of x1 and x2 from point
P, which is 15 and 30 respectively, and are the optimum
feasible values of x1 and x2.
Therefore, we conclude that to maximize profit, 15
numbers of corrugated boxes and 30 numbers of carton
boxes should be produced to get a maximum profit.

Substituting:
x1 = 15 and x2= 30 in objective function, we get

Maximum profit : Rs. 210.00


SOLUTION FOR EXAMPLE 4 (summary)

Objective function:

Constraints:

For line 2x1 + 3x2 = 120 : (0, 40) and (60, 0)


For line 2x1 + x2 = 60 : (0,60) and (30,0)
NOTE for constraints:
≥ type : solution zone lies away from the centre
≤ type : solution zone is towards the centre
Points where feasible Test for optimality using
region lie the points
(0,40) 6(0) + 4(40) = 160
(30,0) 6(30) + 4(0) = 180
(15,30) 6(15) + 4(30) = 210

We conclude that 15 corrugated boxes and 30 carton


boxes will give the maximum profit of Rs. 210.
Example 5:

A small generator burns two types of fuel , low sulfur and


high sulfur to produce electricity. For one hour, each gallon
of low sulfur emits 3 units of SO2 generates 4 kW
electricity and costs Php 160. Each gallon of high sulfur
emits 5 units of SO2 generates 4 kW and costs Php 150.
The Environmental Protection Agency insists that the
maximum amount of SO2 that can be emitted per hour is
15 units. Suppose that at least 16 kW ust be generated
per hour, how many gallons of high sulfur and low sulfur
must be utilized per hour in order to minimize the cost of
fuel.
Solution for Example 5:
Key Decision:
To determine how many gallons of high sulfur and low
sulfur must be utilized per hour
Decision Variables:
Let :
X be the number of gallons of low sulfur
Y be the number of gallons of high sulfur
UNITS OF NO. OF COST
SO2 KILOWATTS

Low Sulfur 3X 4X 160X

High Sulfur 5Y 4Y 150Y

CONSTRAINTS 15 16
SOLUTION FOR EXAMPLE 5

Objective function:
Zmin = 160x + 150y
Constraints: Non-negativity Constraints:
3x + 5y ≤ 15
x, y ≥ 0
4x + 4y ≥16

For line 3x + 5y = 15 : (0,3) and (5,0)


For line 4x + 4y = 16 : (0,4) and (4,0)
NOTE for constraints:
≥ type : solution zone lies away from the centre
≤ type : solution zone is towards the centre
Points where feasible Test for optimality using
region lie the points
(4,0) 160(4) + 150(0) = 640
(5,0) 160(5) + 150(0) = 800
(2.5,1.5) 160(2.5) + 150(1.5) = 625

We conclude that 2.5 gallons of low sulfur and 1.5


gallons of high sulfur will give the minimum cost
of Php 625.
Exercise No.1

1. Hazel’s garment, Inc. produces two styles of jeans, style


A and B. Raw materials available for these two styles of
jeans are 90m and manufacturing time is 78 hours weekly.
Style A requires 2m and 2 hours to finish while Style B
needs 3m and 2 hours. The market has surveyed and the
marketing manager feels that no more than 45 units
minimum of Style A can be sold weekly. If the contribution
to profit of each of Style A and B are Php60 and Php50
respectively, how many units (A and B) should be produced
and sold to maximize the weekly profit?
Exercise No.2
2. A housewife was advised by a doctor that her
husband should eat a minimum amount of of fat. The
housewife should eat lean meat. The cost of the beef
Php100 per kilo and has 90% lean and 10% fat.
The cost of the pork is Php75 per kilo and has 70%
lean meat and 30% fat. The husband’s monthly
requirement is at least 6 kilos lean meat and the
housewife’s requirement is at least 2 kilos fat. How
much beef and pork should be bought per month to
minimize the cost and at the same time satisfy the
lean and fat requirement of the couple?
Exercise No.3

3. A calculator company produces a scientific calculator and


a graphing calculator. Long-term projections indicate an
expected demand of at least 100 scientific and 80 graphing
calculators each day. Because of limitations on production
capacity, no more than 200 scientific and 170 graphing
calculators can be made daily. To satisfy a shipping contract,
a total of at least 200 calculators much be shipped each
day. If each scientific calculator sold results in a $2 loss, but
each graphing calculator produces a $5 profit, how many of
each type should be made daily to maximize net profits?
Exercise No.4

4. The National Dog Food Corp. wants to mix


5000lb of special dog food. There are two
principal ingredients in the mixture, both sources of
protein, x1 and x2. The first source of protein which
is x1 is Php30/lb and the second, x2, costs
Php60/lb. Chemical constraints dictate that the
mixture contains not more than 4000lb of x1 and
must contain at least 2000lb of x2. How many
pounds of each ingredient must be utilized in order
to minimize the cost?

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