SERV1 03e Install-Maintain

Installation / Maintenance of the
S7-300™ Programmable Logic Controller
SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_03E.1
Objectives
Upon completion of this chapter the participant will ...

... be familiar with the basic components for configuring a SIMATIC
S7-300™/400
... understand the function of these basic components
... know the installation and de-installation possibilities of an
S7-300™/400
... know the installation aids for a PLC
... be able to use the electronic S7 manuals
... be able to install digital input and output modules
... be able to wire digital input and output modules
... be able to change a backup battery

Components for Configuring an S7-300™
Components Function
Rail ... is the rack for an S7-300™
Power Supply ... converts the supply voltage (120/230 V) to 24 VDC operation
(PS) voltage to supply the S7-300™
Central Processing Unit ... executes the user program

(CPU) accessories: memory module, backup battery
Interface Modules
... connect the bus between the racks (tiers)
(IM)
Signal Modules (SM) ... adapt various process levels to the S7-300™
(Digital/Analog) accessories: bus connector, front connector
... make functions available, such as for positioning,

Function Modules (FM) closed-loop control
Communication ... for communications between programmable logic controllers

Processors (CP) accessories: cable, software, interface modules

Mounting Positions for an S7-300™ Configuration

Expansion Capabilities for an S7-300™
PS IMR
PS IMR
PS IMR
PS CPU FM
local
IMS
Slot
number 1 2 3 4 5 6 7 8 9 10 11

Installation Rules
 For a horizontal configuration, the CPU and power supply must be

arranged on the left. For a vertical configuration, the CPU and power
supply must be arranged at the bottom
 The following minimum clearances must be maintained:

 20 mm to the right and left of the rack
 40 mm above and below for a single-tier configuration and at least
80 mm between two racks
 The interface module always occupies the space next to the CPU
 There may be a maximum of eight I/O modules (signal modules,

function modules, communication processors) inserted in a rack
 A multi-tier configuration is possible only for the CPU 314/315/316/318
 Please ensure that there is a low resistance connection, such as

through contact washers, between the rail and the substructure.

Installation Aids
Hardware manuals Checklist
Installation
Parts list
1. ................
2. .................
3. ..................

Installation Checklist
• Are all the components available ? (see parts list)
• Install the rail .
• Install the power supply .
• Connect a bus connector to the CPU and install the module .
• Connect a bus connector to each of the I/O modules

and install the modules .
• Connect the front connectors and insert the labelling strips

and the slot number .
• Wire the modules (power supply, CPU and I/O modules).

Installing the Rail (Part 1)
• Use M6 screws to screw the rail to the substructure .
• Connect the protective ground conductor to the

rail (protective ground screw) .
Note: Minimum cross section of the cable =
10mm2.
Approx. AWG 7.5
Protective ground connection
57.2mm
466 mm
500 mm
800 mm 482 mm
530 mm
830 mm

Installing the Rail (Part 2)
Rail
Bus connector
Hold-down screw

Checklist for Electrical Configuration
1. Are analog signals or bus signals

used?
2. Do cables with > 60V exist?
3. Are inductances switched by additional
contacts in the output circuit or
independently of the programmable
logic controller?
4. Will cables be laid outside of
buildings?

Wiring the Front Connector
 Open the front door of the signal modules .

 Bring the front connector into wiring position .
 Thread the strain reliever in the front connector .
 Strip the insulation from the wires (6 mm length) .
 Connect the wires .
 Tighten the strain relief for the cable loom .
 Position the front connector in the operating position .
 Close the front door .
 Fill out the labeling strip and insert it in the front door .
 Attach the slot number to the front door .

Preparing for Operation
 Insert the keyswitch in the CPU .

 Install the backup battery .
 if the user program is not stored in a non-volatile
memory module
 if larger data areas must remain retentive during a
power failure
 Insert the memory module if required .
 so that the user program and the data are retained
during Power OFF and without a backup battery
 to have a larger "load memory" available.
 Perform a CPU Memory Reset

Changing the Backup Battery in the S7-300™
CPU 313/314 shown

Exchanging Signal Modules in the S7-300™
 Switch the CPU to Stop .

 Switch the load voltage off .
 Remove the labeling strip and open the front door .
 Release the front connector and take it out .
 Loosen the hold-down screw on the module .
 Swing the module up and off the rack .
 Remove the front connector coding key on the new module .
 Insert the new module and screw it down tightly .
 Connect the front connector and bring it into operating
position .
 Replace the labeling strip and close the front door .
 Switch the load voltage on again .
 Perform a complete restart on the CPU .

Changing the Fuse in Digital Output Modules of the S7-300™
 Switch the CPU to Stop .

 Switch the load voltage off .
 Remove the front connector .
 Loosen the hold-down screw on the module .
 Swing the module out .
 Screw the fuse support out of the module .
 Change the fuse !
 Screw the fuse support down again tightly .
 Install the module .
 Insert the front connector .
 Switch the load voltage on again .

Exercise: Using the S7-300™ Manuals

Exercise: Installing Modules
Rail
Bus connector
Hold-down screw

Exercise: Wiring the Signal Modules
Conveyor model‘s
power supply
The conveyor
model‘s sensors M.C.Sw. M.C.Sw. Red
and actuators Bay 1 Bay 4 LED
L- L+
Terminal
strip
on the
conveyor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
model
L+ L+ L-
L- L+
Mod- 16-channel: I 17.1 I 17.4 Q 21.1 In/Output modules‘s
ules 32-channel: (I 3.1) (I 3.4) (Q7.5) power supply

Installation / Maintenance of the
S7- 400™ Programmable Logic Controller

Components for Configuring an S7-400™
Components Function
for receiving and establishing an electrical

Rack
connection to the modules
Power Supply converts the supply voltage to 5 VDC and 24 VDC

(PS) to supply the modules
Central Processing Unit executes the user program

(CPU) accessories: Memory Card
Signal Modules (SM) adapt various process signals to the S7-400

(Digital/Analog) accessories: front connector
Interface Modules connect the racks with one another

(IM) accessories: connector cables, terminators
make functions available, such as for positioning and

Function Modules (FM) closed-loop control
Communication for communications between programmable logic controllers

Processors (CP) accessories: cable, software, interface modules

Racks and Connection Possibilities
Usable as
Type of Rack Central Expansion
rack rack
UR1 / UR2
(Universal Rack) P bus
Yes Yes
K bus
CR2 / CR3
(Central Rack) P bus, Segment 1 P bus, Segment 2
Yes No
K bus
ER1 / ER2
(Expansion Rack) P bus
No Yes

Installation Rules
 You must maintain the following minimum clearances:

 20 mm to the right and left of the rack
 40 mm above and 22 mm below the rack
 110 mm between two racks
 The power supply must be inserted on the far left (slot 1) and
the receive IM must be inserted on the far right
 Please ensure that there is a low-resistance connection
between the rack and substructure, such as through contact
washers
 Connect the rack to building ground with at least 10 mm2 cable
 Remove the slot covers before you install the modules

Installation Checklist
• Are all components available? (see parts list)
• Install the rack .
• Install the power supply .
• Remove the slot covers and install the modules .
• Connect the front connectors and insert the

labeling strips .
• Wire the modules (power supply and I/O modules) .

Installing Racks
 Screw the rack to the substructure (M6 machine

screws) .
 Connect the rack to building ground. A stud bolt is

provided on the lower left for this purpose. The
minimum cross section of the cable is 10 mm2 .
 Install additional racks with a minimum clearance of

110 mm .

Installing Modules
 Remove the slot covers.

Grasp the cover at the indicated locations and pull the
cover forward to remove it .
 Hang on the first module and swing it down .
 Screw the module tight on the top and the bottom.

Triple-width modules and the power supply each have
two screws on the top and on the bottom .
 Install the other modules as before .

Wiring the Power Supply
 Open the power supply cover .
 Adjust the voltage selector switch to the correct supply voltage (PS407
series only) .
 Use a screwdriver as a lever to loosen the power plug .
 Pull out the power plug .
 Shorten the hot and neutral wires (not the ground) by 10 mm .
 Strip the insulation to a length of 7 mm .
 Open the power plug (screw in the cover) and the strain relief device .
 Connect the wires and tighten the strain relief device .
 Close the power plug cover .
 Push the power plug to a dead stop in the guide notch on the power
supply.

Wiring the Front Connector
 Use a lever motion on the lower part of the front connector cover to
loosen it. Open the cover and pull it up to remove it .
 Strip the insulation from the wires .
 Connect the wires .
 Install the strain relief device on the lower side of the front connector .
 Fill out the labeling strip and insert it in the front connector .
 Place the cover on the front connector .
 Latch the front connector onto the module‘s coding key .
 Swing the front connector up .
 Screw the front connector tightly in place .

Preparing for Operation
 Insert the keyswitch in the CPU .

 Insert the backup battery (or batteries) .
 Adjust the BATT INDIC switch for monitoring the
battery on the power supply .
 Insert the memory card in the CPU .
(always required for the S7-400™)
 Connect the racks using the correct connector
cables .
 Set the rack number (1 to 21) on the coding key of
every receive IM .
 Connect a terminator to the last receive IM of every
coupling phase .
 Perform a CPU memory reset .
 Connect the programming device .

Changing the Backup Battery in the S7-400™
 Open the power supply cover .

 Use the ribbon loop to pull the battery (batteries) out of the battery
compartment .
 Insert the new battery and pay attention to the polarity .
 Set the BATTINDIC switch for battery monitoring:
 BAT position for a single-width power supply
 1BAT position for a double or triple-width PS and one battery
 2BAT position for a double or triple-width PS and two batteries
 Use the FMR acknowledgement pushbutton to reset the fault

indicator .
 Close the cover to the power supply .

Exchanging Signal Modules in the S7-400™
 Switch the CPU to STOP or make sure that the user program permits
modules to be exchanged in the RUN state .
 Loosen the hold-down screws of the front connector and remove the
front connector .
 Loosen the hold-down screws on the module and swing the module out .
 Hang in the new module of the same type and swing it down .
 Use both screws to screw the module down tightly .

 Remove the front part of the coding key in the front connector .
 Connect the wired front connector and tighten it .
 Switch the CPU to RUN . (if it was switched to STOP)


SERV1 03e Install-Maintain

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Installation / Maintenance of the

S7-300™ Programmable Logic Controller

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

Upon completion of this chapter the participant will ...

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

Rail ... is the rack for an S7-300™

Central Processing Unit ... executes the user program

... make functions available, such as for positioning,

Communication ... for communications between programmable logic controllers

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

 For a horizontal configuration, the CPU and power supply must be

 The following minimum clearances must be maintained:

 There may be a maximum of eight I/O modules (signal modules,

 A multi-tier configuration is possible only for the CPU 314/315/316/318

 Please ensure that there is a low resistance connection, such as

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

Hardware manuals Checklist

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

• Are all the components available ? (see parts list)

• Install the rail .

• Install the power supply .

• Connect a bus connector to the CPU and install the module .

• Connect a bus connector to each of the I/O modules

• Connect the front connectors and insert the labelling strips

• Wire the modules (power supply, CPU and I/O modules).

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

• Use M6 screws to screw the rail to the substructure .

• Connect the protective ground conductor to the

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

1. Are analog signals or bus signals

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

 Open the front door of the signal modules .

 Attach the slot number to the front door .

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

 Insert the keyswitch in the CPU .

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

CPU 313/314 shown

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

 Switch the CPU to Stop .

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

 Switch the CPU to Stop .

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

for receiving and establishing an electrical

Power Supply converts the supply voltage to 5 VDC and 24 VDC

Central Processing Unit executes the user program

Signal Modules (SM) adapt various process signals to the S7-400

Interface Modules connect the racks with one another

make functions available, such as for positioning and

Communication for communications between programmable logic controllers

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

 You must maintain the following minimum clearances:

SIMATIC® S7 Date: 03.09.2018 SITRAIN Training for

• Are all components available? (see parts list)

• Install the rack .

• Install the power supply .

• Remove the slot covers and install the modules .