Tool and Measuring Instrument: Basics

TOYOTA Technician >> Tool and Measurement
Tool and Measuring Instrument Basics
Basic concept for using tools and measuring instruments
(1/1)
Hand Tools Choose a Tool
Choose tools according to the type of job.
Socket wrench set
Boxend wrench Openend wrench

(offset wrench) (spanner)
(1/4)
Choose tools according to the speed with which the job can be done.
Ratchet handle Sliding handle Spinner handle
(2/4)
Choose tools with consideration for the size of turning torque
(3/4)
Handling cautions/1.Size and application of the tool
(4/4)
Handling cautions/2. Applying strength 1
(4/4)
Handling cautions/3. Applying strength 2
(4/4)
Handling cautions/4. Using a torque wrench
(4/4)
Socket
Hand Tools
(Socket Wrench Set)
Size
Depth Jaws
(1/1)
Socket Adapter
Hand Tools
(Socket Wrench Set)
Socket adapter
(Large - small)
Socket adapter
(Large - small)
Socket adapter
(Small - large) Socket with
small drive
size
Socket adapter
(Small - large)
Socket with large

drive size
(1/1)
Universal Joint
Hand Tools
(Socket Wrench Set)
(1/1)
Extension Bar
Hand Tools
(Socket Wrench Set)
(1/1)
Spinner Handle
Hand Tools
(Socket Wrench Set)
(1/1)
Spinner Handle
Hand Tools
(Socket Wrench Set)
L- shape T- shape
(1/1)
Ratchet Handle
Hand Tools
(Socket Wrench Set)
Loosening Tightening
(1/1)
Boxend Wrench
Hand Tools
(Offset Wrench)
(1/1)
Openend Wrench
Hand Tools
(spanner)
(1/1)
Hand Tools Adjustable Wrench
(1/1)
Hand Tools Spark Plug Wrench
(1/1)
Hand Tools Screwdriver
REFERENCE:
Choosing a screwdriver according to use
(1/1)
Hand Tools Needle-Nose Pliers
Transformation
Before transformation
(1/1)
Hand Tools Slip-Joint Pliers
(1/1)
Hand Tools Cutting Pliers (Nipper)
(1/1)
Hand Tools Hammer
Ball pin
hammer
Plastic
hammer
Test hammer
(1/1)
Hand Tools Brass Bar
(1/1)
Hand Tools Gasket Scraper
(1/1)
Hand Tools Center Punch
(1/1)
Hand Tools Pin Punch
(1/1)
Air Tools Air Tools
Handling caution
(1/1)
Air Tools Air Impact Wrench
Dedicated
socket Pin
O- ring
(1/1)
Air Tools Air Ratchet Wrench
(1/1)
To Obtain Accurate
Measuring Instruments
Measured Values
Points to check before measurement:
Measuring
precision: 0.05mm
Required
precision:
0.01mm
(1/3)
To Obtain Accurate
Measured Value
Points to be observed when measuring
(2/3)
To Obtain Accurate
Measured Value
NOTICE
(3/3)
Measuring Instruments Torque Wrench
Application
1. Preset type
2. Leaf spring type
(1) Standard type (2) Small torque type (1/2)
Measuring Instruments Torque Wrench
NOTICE
REFERENCE:
Torque calculation
(2/2)
Measuring Instruments Vernier Caliper
Application
Inside diameter of measuring jaws
Stop screw Depth measurement
Depth rod
Main scale
Vernier scale
Outside diameter of measuring jaws
(1/3)
Instructions
Stopper screw
Vernier
REFERENCE:
Example of use
(2/3)
Reading measurement
45mm 0.25mm
(3/3)
Measuring Instruments Micrometer
Application
Anvil
Spindle
Lock clamp Screw Thimble Ratcher stopper
(1/4)
1. Zero calibration
(2/4)
2. Measuring
(3/4)
3. Reading measurement value
Sleeve Thimble
1mm
increments
Base line on
the sleeve
0.5mm
increments
55.5 mm
0.45 mm
(4/4)
Measuring Instruments Dial Gauge
Application
Long type Roller type
Seesaw type Flat plate

type
(1/2)
Measuring Instruments Dial Gauge
Instructions
Measuring Reading
measurement
value
(2/2)
Measuring Instruments Caliper Gauge
Application
Inside diameter
Moveable lug Fixed lug
Movement button
(opens and closes
the moveable lug)
Indicator dial
(rotate to indicate
zero)
(1/3)
Instructions
Adjusting to zero
Measuring
(2/3)
NOTICE
(3/3)
Measuring Instruments Cylinder Gauge
Application
Micrometer
Replacement rod
set screw
Probe
Replacement
rod
(1/5)
1. Cylinder gauge set
(2/5)
2. Zero calibration of cylinder gauge
Micrometer Spindle
Clamp
Stand
(3/5)
3. Cylinder bore measurement
Extension side Contraction side
Probe
Guide
plate
(4/5)
4. Reading measurement value
Extension side Contraction side
Thrust
direction
Ovaling
Crankshaft
direction
Tapering
(5/5)
Measuring Instruments Plastigage
(1/1)
Measuring Instruments Spark Plug Gap Gauge
Application
(1/3)
Adjustment
Ground Adjustment
electrode plate
Center electrode
Insulation
(2/3)
NOTICE
Dark blue line Yellowish green line
Adjustment plate
Iridium
Platinum Platinum
Platinum spark plug Iridium spark plug
(3/3)
Measuring Instruments Thickness Gauge
Application
(1/3)
Instructions
(2/3)
NOTICE
(3/3)
Measuring Instruments TOYOTA Electrical Tester
Application/1. Function selector switch
(1/10)
Application/2. Range selector switch
(2/10)
Application/3.Display panel
(3/10)
Application/4. Test lead terminal
(4/10)
Application/5. Test lead
400A probe
IC clip Alligator clip
Pin Base lead
(5/10)
Instructions/1. DC voltage measurement
Voltage (V)
Range selector switch
Function selector switch
(6/10)
Instructions/2. DC current measurement (under 20A)
DC ( )
Current (A)
DC/AC switch
(7/10)
Instructions/2. DC current measurement (under 20A)
Zero adjuster dial
400A
probe
400A probe
Power/ range
Direction selector Current (A)
of current switch
DC ( )
DC/AC switch
(8/10)
3. Measuring resistance
(9/10)
NOTICE
(10/10)
Others Auto Lift
Plate type
Swing arm type Four column lift type
(1/4)
Others Auto Lift
1. Setting
Lift center
Center of
gravity
(2/4)
Others Auto Lift
NOTICE
Swing arm type
4- column lift type Plate type
(3/4)
Others Auto Lift
2. Lift up / Lift down
(4/4)
Others Jack
Jack Rigid rack
(1/5)
Others Jack
1. Preparation
(2/5)
Others Jack
2. Jacking up
(3/5)
Others Jack
3. Support with rigid rack
(4/5)
Others Jack
4. Jacking down
(5/5)
Hand Tools Screwdriver
Choosing a screwdriver according to use
Penetration screwdriver Stubby screwdriver

Shank completely
penetrates handle.
Fine
Square- shank screwdriver
screwdriver
Shank is square.
Measuring Instruments Torque wrench
Measuring Tools Vernier Caliper
Examples of use

Tool and Measuring Instrument: Basics

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Tool and Measuring Instrument: Basics

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TOYOTA Technician >> Tool and Measurement

Tool and Measuring Instrument Basics

Basic concept for using tools and measuring instruments

Choose tools according to the type of job.

Socket wrench set

Boxend wrench Openend wrench

Ratchet handle Sliding handle Spinner handle

Choose tools with consideration for the size of turning torque

Handling cautions/1.Size and application of the tool

Handling cautions/2. Applying strength 1

Handling cautions/3. Applying strength 2

Handling cautions/4. Using a torque wrench

Socket with large

Points to check before measurement:

Points to be observed when measuring

Inside diameter of measuring jaws

Stop screw Depth measurement

Outside diameter of measuring jaws

Lock clamp Screw Thimble Ratcher stopper

3. Reading measurement value

Long type Roller type

Seesaw type Flat plate

Moveable lug Fixed lug

1. Cylinder gauge set

2. Zero calibration of cylinder gauge

3. Cylinder bore measurement

Extension side Contraction side

4. Reading measurement value

Extension side Contraction side

Dark blue line Yellowish green line

Platinum spark plug Iridium spark plug

Application/1. Function selector switch

Application/2. Range selector switch

Application/4. Test lead terminal

Application/5. Test lead

IC clip Alligator clip

Pin Base lead

Instructions/1. DC voltage measurement

Range selector switch

Function selector switch

Instructions/2. DC current measurement (under 20A)

Function selector switch

Instructions/2. DC current measurement (under 20A)

Zero adjuster dial

Function selector switch

Swing arm type Four column lift type

Swing arm type

4- column lift type Plate type

2. Lift up / Lift down

Jack Rigid rack

3. Support with rigid rack

Choosing a screwdriver according to use

Penetration screwdriver Stubby screwdriver

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