NEW GAS PLANT DESIGN IN

PINANG DISTRICT AREA

Roma Dhona Indra Putra
Endra Hakim Tanara

Sriwijaya University – Chemical Engineering

 GAS PLANT

•Gas Processing Unit

•Separating gas and water vapor
•As A Turbine Fuel
•Electrical Energy
 GAS PROCESS
• Gas well
• Single pipe
• Header Pipe
• Slug Cather and separator
• Gas compressors
• Fin fan cooler
• Scruber
• gas turbine
 DESIGN OBJECTIVE
• Find the pipe pressure drop at each stage
• Find two-phase separation diameter size
• Find gas compressor stages and house power
 DESIGN FRAME
• Gas rate to be Handled is in the range of 20-30 MMSCFD
• Should be capable of handling 20% gas production
• 5 gas well
• Consists of
 single pipe and header pipe,
 two-phase separation
 Gas Compressor
 transport pipe to PTG
• 10 km header line and 5 single gas line at 1 km each
 DESIGN METHODOLOGY
• Equations Used
• Volumetric Flow Rate
• Reynolds number
• Darcy friction factor
• Darcy-Weisbach equation
• Volume of a separation
• Rasio Gas Compressor
 DATA AND INFORMATION
SINGLE PIPE
Data Minimum operation Normal operation Maksimum operation

Pressure (P) 100 psi 300 psi 400psi

Temperature (T) 85 F 110 F 120 F

Flow Rate (Q) 0,5 MMSCFD 4 MMSCFD 6 MMSCFD

 RESULT
SINGLE PIPE
Pressure Drop single gas pipe
min normal max

400

350 339.0115717

300

250

199.2934898
200

150

100

50

9.116703847
0
DP D(3in) DP D(4in) DP D(6in)
 RESULT
HEADER GAS PIPE
Pengaruh Diameter pipe terhadap pressure drop
min normal max

400

350 337.2688832

300

250 234.0525962

200

150

102.775211
100
71.32233705

50
11.26501475
3.43276337
0
DP D(8in) DP D(10in) DP D(12in)
 DATA AND INFORMATION
SEPARATOR INLET
ITEM UNIT VALUE

Qg MMSCFD 30

Ql lbf/MMSCFD 500

Poperasi Psig 240,56

Toperasi oF 120

Viskosity cp 0,01244

ρg kg/m3 9,91

ρl kg/m3 989,6
 RESULT
SEPARATOR CALCULATE
• Asumsi Droplet is 80 micron
• Diameter separator is 48 inchi
• Length effektive is 6,34 ft
 DATA AND INFORMATION
GAS COMPRESSOR
Data Kondisi Minimal Kondisi Normal Kondisi Maksimal

Tekanan (P)

90,04 psi 190,34 psi 235,5154 psi

Temperatur (T) 85 F 110 F 120 F

Flow Rate (Q) 2,5 MMSCFD 20 MMSCFD 30 MMSCFD

 RESULT
GAS COMPRESSOR CALCULATE
Data Kondisi Minimal Kondisi Normal Kondisi Maksimal

P out
600 psi 600 psi 600 psi

RasioKompresor (Rc)

6,663705 3,152254 2,547604

Jumlah stage (n)
2 1 1

BHP

143,6695 271,8504 329,5581

 RESULT
TRANPORT PIPE TO PTG
Pressure Drop Pipe To PGT
200

150
128.4065533

100

50
34.70370036

10.57518291
4.012704789
0
DP D(6in) DP D(8in) DP D(10in) DP D(12in)
 CONCLUSION
• The preferred pipe diameter for singel gas lines should be 4-6 inches
• The preferred pipe diameter for Header line should be 10-12 inches
• The preferred optimun diameter for separation should be 48 inches
• The preferred lenght effektive for separation should be 6,34 ft
• The number of stage needed by the gas compressor is 2 stages
• The amount of house power needed by the gas compressor is 163,665 HP
• And The preferred pipe diameter for singel gas lines should be 8-12 inches