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ES(UD of hole)=es (UD of shaft) – of same letter symbol but of opposite sign
Fundamental deviations for shafts above 500 mm and upto 3150mm
Indian Standard System of Limits
and Fits (IS- 919 and 2709)
• Upper deviation of shaft – Denoted by - es
• Lower deviation of shaft – Denoted by – ei
• Upper deviation of hole – Denoted by - ES
• Lower deviation of hole – Denoted by – EI
IT: International Tolerance
Tolerance Grades
• Numerical values of standard tolerances are determined in terms
of standard tolerance unit ‘i’ (microns)
Tolerance
IT5 IT6 IT7 IT8 IT9 IT10 IT11 IT12 IT13 IT14 IT15 IT16
Grade
Magnitude 7i 10i 16i 25i 40i 64i 100i 160i 250i 400i 640i 1000i
• Seven finest grades – IT01 – IT5 are applicable to upto 500mm
• Eleven coarse grades – IT6 – IT16 are applicable to upto 3150mm
• ISO : 286-1988 provides 20 grades for tolerance – IT01- IT18.
• Nominal size
• Class of tolerance
• Word GO – on Go side
• Word NO GO – on Not –go
side
• Actual value of tolerance
• Manufacturer’s trade mark
• A red color band near NOT –Go end to
distinguish from Go end
SOLID TYPE
For sizes upto 10mm
RENEWABLE TYPE PLAIN PLUG GAUGE
(TAPER INSERTED TYPE)
For sizes over 10mm and upto 30mm
RENEWABLE TYPE
FASTENED TYPE PLAIN PLUG GAUGE
Double ended type
- For sizes over 30mm and upto 63mm
FASTENED TYPE PLAIN PLUG GAUGE
Single ended type
- For sizes over 63mm and upto 100mm
Flat type
• For sizes over 100mm and
upto 250mm
Progressive Type Plug Gauge
• For relatively short through hole
• Has both the ends on one side of the gauge
Pilot type plug gauge
Used to prevent jamming of plug gauge inside the hole
It consists of
• A small chamber
• A narrow ring /pilot : Diameter = Body of gauge
• A groove
• Then the main body of gauge
Pilot – as ellipse w.r.t hole
- It touches at two points across the major axis = Diameter of the plug
If pilot enters the hole, whole body will enter the hole
Advantages:
Operator can work even with less care and
hence saving in time
Combine dual purpose gauge
• It combines GO and NO –GO dimensions in a single
member
• Spherical end A – to check lower limit
(Diameter=Lower limit)
• Spherical projection B of outer edge– to check upper
limit (Diameter=Upper limit)
• Handle is parallel to axis of
hole- when checking the hole for
GO limit
• Handle is tilted - when checking the
hole for NO-GO limit(In this position,
it should not enter the hole)
SNAP,GAP/RING GAUGES
• Gauges used for checking the SHAFTS
• Snap gauges: For both cylindrical and non-
cylindrical works
• Ring gauges: For cylindrical works
RING GAUGE
SNAP GAUGE
Gauging surfaces are hardened upto 750HV and are stabilized, ground and lapped
Double ended snap gauges