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Poor “Too
Much”
Looking At CG Iron Alloy
Development (Structures)
Looking At CG Iron Alloy
Development (Results)
Our Text:
Material Science and Engineering
An Introduction
by William D. Callister, Jr
(d)
600
Hardness (BHN)
30 mm
500 (c)
400 (b)
(a)
4 mm
300
30 mm
200 30 mm
100
0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)
At h1, L1 At h2, L2
low UTS high UTS
low YS high YS
high ductility low ductility
round grains elongated grains
SINGLE
CRYSTAL POLYCRYSTAL
POLYCRYSTAL
+ PORES
4
3 • Contaminate level
• Degree of deformation
2
• Operating temperature
1
0
-200 -100 0 T
Adapted from Fig. 18.8, Callister 7e.
(Fig. 18.8 adapted from: J.O. Linde, (°C)
Ann Physik 5, 219 (1932); and
C.A. Wert and R.M. Thomson,
Physics of Solids, 2nd edition,
McGraw-Hill Company, New York,
1970.)
THERMAL Properties
• Space Shuttle Tiles: • Thermal Conductivity
--Silica fiber insulation of Copper: --It decreases when
offers low heat conduction. you add zinc!
Thermal Conductivity
400
300
(W/m-K)
200
100
0
0 10 20 30 40
Composition (wt% Zinc)
Adapted from Adapted from Fig. 19.4, Callister 7e.
Fig. 19.4W, Callister (Fig. 19.4 is adapted from Metals Handbook:
6e. (Courtesy of Properties and Selection: Nonferrous alloys and
Lockheed Aerospace Pure Metals, Vol. 2, 9th ed., H. Baker,
Ceramics Systems, (Managing Editor), American Society for Metals,
Sunnyvale, CA) 1979, p. 315.)
(Note: "W" denotes fig.
100 mm is on CD-ROM.)
MAGNETIC Properties
• Magnetic Permeability
• Magnetic Storage: vs. Composition:
--Recording medium
--Adding 3 atomic % Si makes Fe a
is magnetized by
better recording medium!
recording head.
Magnetization
Fe+3%Si
Fe
Magnetic Field
increasing load
Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and Fracture Mechanics of
Engineering Materials" (4th ed.), p. 505, John Wiley and Sons, 1996. (Original source:
Markus O. Speidel, Brown Boveri Co.)
4 mm
--material:
7150-T651 Al
"alloy"
Adapted from chapter-opening photograph,
Chapter 17, Callister 7e. (Zn,Cu,Mg,Zr)
(from Marine Corrosion, Causes, and Adapted from Fig. 11.26,
Prevention, John Wiley and Sons, Inc., 1975.) Callister 7e. (Fig. 11.26 provided courtesy of G.H.
Narayanan and A.G. Miller, Boeing Commercial
Airplane Company.)
Course Goal is to make you aware of the
importance of Material Selection by: