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Techniques of Polymerisation
4 general types techniques:
(1) Bulk
(2) Solution
(3) Suspension
(4) Emulsion
2 useful distinctions:
- between batch and continuous
- between single-phase and multi-phase
Techniques of Polymerisation
SINGLE – PHASE (homogenous reactions)
(1) Suspension
(2) Emulsion
Bulk Polymerisation
Simplest technique
POLYMER
+
MONOMER
Unreacted
+ MONOMER
INITIATOR
Unreacted
+ INITIATOR
IMPORTANT
[Disadvantage]
•Monomer-polymer solution may increase
viscosity – high conversion & high viscosity
•Auto-acceleration – hard to control rate
[CHAIN-GROWTH polymerisation]
•Clear products
•PE/PS/PMMA/PC
Solution Polymerisation
POLYMER
+
MONOMER Unreacted
+ MONOMER
INITIATOR
Unreacted
+ + INITIATOR
SOLVENT +
SOLVENT
Solution Polymerisation
DISADVANTAGES
• PURITY
• Removal of solvents from polymer (need
distillation thus increase cost)
• Chain-transfer reaction by solvent
ApplicationS
Type of Reaction
Component
1 2 3 4
Monomer &
Soluble Soluble Soluble Soluble
solvent
Type of Reaction
Component
1 2 3 4
Monomer &
Soluble Soluble Soluble Soluble
solvent
SOLID :
Cr-SiO2-AlO3 catalyst
Suspension Polymerisation
Suspension Polymerisation