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Open loop
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OPEN-LOOP AUTOLEVELLING
data convertor
control element
Carding levelling
AUTOLEVELLING IN DRAW FRAME
OPEN-LOOP SYSTEM:
The total volume of all slivers is measured at the in
feed and adjustment is effected with the appropriate
time delay in the main drafting zone, i.e. the extent of
the change is retained in a storage device until the
measured deviation arrives at the drafting point.
Detection is usually carried out mechanically (rollers
with grooves, bores or steps) or by capacitive sensors.
This system permits very precise leveling of very short
lengths.
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TESTING OF AUTOLEVELLER:
Produce 100 m of sliver keeping one sliver off (i.e. 5) and then
another 100 m with one extra sliver ( i.e. 7). This will simulate
a situation of light and heavy feed.
Each of sliver produced, should be checked for count
determination based on 5 - 10 samples.
A% = ((gms/mt(N-1) - gms/mt(N))/ gms/mt(N) ) x 100
Sliver deflection
influences LAP
Leveling Action too soon
enter higher number.
The time required for the defective material to reach
the correction point should be known and correction
should be done at the right time.
break draft
main draft
delivery speed
Advantages of high performance levelling:
IN THE SPINNING MILL:
reducing count variations;
Rating CV% (1 U%
m)
Good O.5 Coarse & medium Fine counts
Carded 2.25 2.5
Average 0.75
Combed 1.75 2.0
Poor 1.0
Influence of machine & process parameters on
evenness
SHP – 4.0%
HP – 3.5%
VHP – 3%
Front Back
Breaker 5% AFIS Length 5% AFIS Length + 4
Finisher 5% AFIS Length + 2 5% AFIS Length + 6
Break, Web & Creel Drafts:
Cotton:
Upto 24s 0.96 – 0.97
24s – 36s 0.98 – 1.00
Above 36s 1.00 – 1.02
Man-made fibres 1.00 – 1.02
Trumpet size:
Use of a proper trumpet size helps to obtain a sliver of
sufficient compactness necessary for subsequent processing.
Breaker Finisher
Middle 14 or 11 11 0r 9 9 or 6 9 or 6
condenser (mm)
Hank of sliver Hank of roving Size of floating Size of spacer
(Ne) (Ne) condenser (mm) (mm)
Index of irregularity I = CV
CV lim
Yarn Evenness
Coarse Fine
Fibre Fineness
CV(Lim) = 100/√ n
80
Fiber Micronaire Vs Yarn Evenness
Measured evenness
Natural irregularity due to
Nature of cotton.This is the
b minimum Cv m we can
Limit irregularity
a
get.
Fibres in cross section
3000
100
Finer the fibre, more number of fibres in the cross section and lesser limit
irregularity
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