Start Two Stage Ammonia Plant Et 2015-02-23

Two-stage ammonia plant
With pump separator and hot gas defrosting system

Version No. 06 CEP – 23.02.2015
www.danfoss.com/ir
1 | Danfoss Automatic Controls
Introduction and disclaimer
The application tool is designed to be used as a reference document.

The tool aims to provide answers to the various questions relating to industrial
refrigeration system control and design.
In answering these questions, the principles of different control methods are
shown, using Danfoss Industrial Refrigeration products.
It is non capacity and performance related, and operating parameters of each
application should be considered accordingly before adopting any particular
layout.
The application drawings are not to be used for construction purposes.
Please do not hesitate to contact Danfoss, if you have questions about control
methods, application and controls described in this application tool.
Example of
building layout

Two-stage ammonia plant with pump separator
and hot gas defrosting system - principle
BSV
Cold store #1
SVA
SNV
SVA SVA SNV
AKS
GDA
RT 14 RT 11
ICM SVA
Air purger
CHV CVP NC
SVA To open air
EVRAT SCA
”Wet”
SVA
To liquid separator
ICS3 return line EVRS3 REG
SNV Refrigerant
Air and non
condensable
coil
FIA gas
VLT
SVA REG CHV ICS1 SVA
EVRS Liquid line
(pump) Water tank
Condenser
SVA ICS 1 FIA SVA
Refrigerant vapour
Hot gas RT 280A
from condenser
or receiver
line
Cold store #2 BSV
SVA SNV
SVA
SNV NC NO SVA REG
SVA REG
EVRAT+FA
QDV 15
ICEDRAW.DK
AK-CC 210 GDA SVA
ICLX
SVA SVA From refrigerant pump
CHV Q – min.
SVA SVA SVA
OFV CVC EVM
AKS SNV
To open air 4100
SFA EKC
+DSV 347
SVA GDA
SVA SVA
ICS 3
ICF 20-6-2
L
L Hot gas
AKS 38 G LLG
ICF 25-6-5A
defrosting system
ICF 20-4-9 SVA
Pump SFA
REG
separator + DSV
Equalization SVA
SNV
line
BSV SVA
SVA
SVA EVRAT
SCA-X
SCA-X
BSV FIA
SVA SNV
BSV
SNV
SNV NC NO Pump line FIA SVA
Plate freezer SVA BSV
to SNV SNV SNV
evaporators BSV 2
3
2
3
QDV
Receiver LLG
4
ICEDRAW.DK
RT RT 15
1
Q – max.
0
5
5
260A 260A Q – max.
ICLX SVA SNV SNV
SNV SNV
Electrical
GDA heater SNV
SVA Oil collector QDV 15
SVA
ICF 25-4-9 SVA
BSV SVA
CVP NC NH3 pump NH3 pump
SVA
ICS 3 SVA
Liquid line (sub cooled)
Differential-pressure
system
Charge valve
ICF 25-6-3B SNV
Liquid line SVA CHV
Example of SNV
building layout SV1-3 HP float valve

HP–discharge
SVA
AKS
line
LP – suction line SNV AKS
CHV SVA
SVA
AKS
SVA CHV HP – suction line
AKS
LP – discharge line SNV GDA
Front page Water
rectifier
LP- screw LP- HP- screw
POV compressor GDA reciprocating
To open
air
SVA
AKS
38
compressor POV
SVA BSV8
compressor REG
SVA SFA HP- reciprocating
SVA
compressor
+ DSV
ICE-MATIC
Control DIR-S DIR-S Control
system 2500 SNV 2500 system
ICE-MATIC
KDC KDC
Introduction SVA
ICE-MATIC AKS 33
SVA SVA
SNV
AKS 33
ICE-MATIC SVA
SVA
EVRAT+FA
Sight glass
Check valve FIA PMFL Check valve
SVA SVA
SVA LP
- float valve
i
Intermediate Type SV 4 LP
- float valve EVRAT+FA
DIR-R6 DIR-R6
cooler SVA DIR-R4
Type SV 4
QDV kch SVA

kch 15
SVA REG
QDV 15
SVA
Application
Handbook ICE DRAW by Kurt C. Hilbrecht

Valve station - cold store no. 1 - principle
BSV
SVA SNV SVA
GDA
RT 14 RT 11
ICM ”Wet” return line
CHV
CVP NC
SVA
ICS 3
SNV SVA
FIA
SVA REG CHV ICS 1 Liquid line (pump)

EVRS
SNV
SVA SVA
ICS 1 FIA Hot gas line
i i i i
Cold store 2 Plate freezer GD GD GD RT - temp
Application Guide Technical brochure Instruction Data sheet

Valve station - cold store no. 2 - principle
BSV
SNV NC NO SVA
SVA
AK-CC 210 ICEDRAW.DK
GDA
ICLX ”Wet” return line
SVA
CHV
OFV
Liquid line (pump)
ICF 20-6-2
Hot gas line
ICF 20-4-9
i i i i
Cold store 1 Plate freezer GD GD GD AK-CC 210
Application Guide Technical brochure Instruction Manual

Valve station - plate freezer - principle
Hot gas line Liquid line (pump)

”Wet” return line
BSV
NC NO
SNV SVA
SVA
ICEDRAW.DK
ICLX
GDA
ICF 25-4-9
BSV
CVP NC
SVA
ICS 3 SVA
ICF 25-6-3B
SNV
HP float valve, type SV1-3. SNV

For draining condensed
refrigerant in hot gas line.
To be installed at the lowest point SVA
i i i
Cold store 1 Cold store 2 Atlantic Dawn Vertical freezer GD GD GD SV 1-3
Application Guide Technical brochure Instruction

Valve station - plate freezer – principle a
BSV
NC NO
SNV
SVA SVA
ICEDRAW.DK ”Wet” return line

ICLX
GDA
Hot gas line
ICF 25-4-9
CVP NC
ICS 3 SVA
Liquid line (pump)
ICF 25-6-3B
i i i
Cold store 1 Cold store 2 Atlantic Dawn Vertical freezer GD GD GD
Application Guide Technical brochure Instruction

Screw compressor with oil separator - principle
Suction line Discharge line
SVA
POV
BSV
SNV
PT100 Vi – regulation
AKS 33
DIR-S Control
2500 system
KDC
ICE-MATIC
AKS 33
Check valve SVA
KP7 ABS
Cap. regulation PT100 SVA
i
AKS 33
SNV
Temperature sensor SVA
Data sheet AKS
33
To open air
REG
i AKS
33
SFA
AKS 32 – 33 Double SVA +DSV
Technical brochure ORV
oil filter
PT100
i SVA
KP - press
Data sheet SVA
i Oil heater
Oil pump Oil return Coalescer
elements
NRVA SVA system
KP 7ABS / 7BS
Installation guide
(Oil drain)
SVA FIA SVA SVA

SNV
SNV
SNV

Reciprocating compressor - principle
CHV
ICE-MATIC
SVA
PT-100 AKS
PT-100
AKS
i DIR-R6 DIR-R6 AKS

Temperature sensor
Data sheet
PT-100
i
AKS 32 – 33 kch SVA
Technical brochure
i
KP - Press
Data sheet
i
KP 7ABS / 7BS
Installation guide
Multi-timer Valve manifold

PT-100 SNV FA EVRA type ET20 M SNV KP 7ABS for capacity regulation

Reciprocating compressor - principle
ICE-MATIC
PT-100
AKS PT-100
AKS
i
Temperature sensor
Data sheet
i AKS
KP - Temp. DIR-R4
Data sheet
PT-100
i
kch
KP - Press
Data sheet
SVA
i
AKS 32 – 33
Technical brochure ICECO-400-L
i
KP 7ABS / 7BS
Installation guide
Valve manifold Multi-timer

for capacity regulation KP 7ABS SNV type ET 20 M EVRA FA SNV KP 77

Pump separator - principle
Q – min. SVA
SVA SVA ”Dry” LP-suction line to LP-compressors
SVA
Subcooled
AKS liquid from
4100 intermediate
To open air
cooler
SFA
EKC
”Wet” return line +DSV
347
from SVA GDA
evaporators
LLG
AKS 38 LLG
ICF 25-6-5A
REG
SNV Equalization line

BSV SVA
SVA
SCA-X
SCA-X SVA
FIA
BSV
Pump line
to FIA BSV
evaporators SNV SNV SNV SVA
QDV
BSV 3 3
2
2
15
4
1
4
1
5
0
RT RT
Q – max. Q – max.
i i i
260A 260A
SNV
SNV
SNV SNV
EKC 347 GD GD
Electrical
Manual Technical brochure Instruction
heater
i i SVA SVA Oil collector
GD RT - Press
Application Guide Data sheet NH3 pump NH3 pump

Evaporative condenser, air purging system
and hot gas defrosting system - principle
SVA
AKS SNV
SVA
Air purger
EVRAT To open air SVA SCA REG

To liquid separator
EVRS3 Air and non

Refrigerant
condensable
coil
gas
VLT
Water
tank
Refrigerant vapour
RT 280A from condenser
or receiver
SVA SNV
REG REG
Evaporative condenser
SVA
To ”wet” return line EVRAT+FA
QDV 15
SVA
Hot gas line From refrigerant
Air purger pump
Liquid from pumps
CVC EVM
SNV
EVRAT
SVA SVA
ICS 3
Liquid line (pump)
Hot gas
defrosting system
QDV 15
SVA
SFA
+ DSV
SVA
Control system Equalization
de-frost line EVRAT
SVA
SVA SNV
SNV
BSV
SFA + DSV HP float valve, type SV1-3.
SVA For draining condensed Receiver LLG
refrigerant in hot gas line.

To be installed at the lowest point
SNV
SV 1-3 QDV 15
SVA
SVA HP–discharge
SNV line
SNV
SVA

Control system – Defrost pressure with
drain of condensed refrigerant - principle
HP-discharge line
to condenser
Hot gas line Liquid line (pump) CVC
EVM
(XP)
SVA ICS 3 SVA
Hot gas line to HP-discharge line

evaporators from compressor
BSV
SVA
HP float valve, type SV1-3.

For draining condensed
SNV refrigerant in hot gas line.
SNV To be installed at the lowest
point
SVA
Condenser and air ICS + CVC

SV 1-3
purging system Detailed

De-frosting system (detailed) - principle
HP-discharge line
to condenser
CVC (XP) EVM
SVA SVA
ICS 3
Hot gas line to
evaporators
HP-discharge line
from compressor
CVC (XP) EVM
Control system
de-frost
ICS 3
Condenser and air
purging system

Water rectifier - principle
REG
To liquid separator
BSV
ICS3 with
CVP + EVM
SVA
Differential-pressure
system - principle
SVA SNV EVRAT

Sight HP-liquid
glass from receiver
FA
i Contaminated
icedraw
EVRAT SNV
FA ammonia in
Installation guide LP
- float valve SVA SVA
i type - SV 4 FA
FA
Technical brochure
SVA
PMFL + SV
Filling system
REG
ICS3 with
Differential pressure QDV 15 Return to CVPP + EVM
system
SVA pump Mounted in
separator subcooled
liquid line

Air purger - principle
SVA SCA EVRS 3 REG

To liquid separator
Air and non

Refrigerant condensable
coil gas
Water tank
SV1 RT 280A
i Refrigerant with non

condensable gases
SVA
Condenser and air RT 280A
EVRAT From purging points
purging system Data sheet
SNV
i
QDV 15 FA REG
Installation guide REG
FA
i QDV 15
From refrigerant
FA
Technical brochure pump SVA

Intermediate cooler - principle
Liquid line
Liquid line
(sub cooled)
- from receiver
SVA
Equalization line
SNV AKS
LP- AKS
discharge SNV
line HP-suction line
SVA
SFA
+ DSV
AKS
38
i SNV Pilot line

AKS 32 – 33 FIA
Technical brochure Icedraw.DK
SNV
SVA SVA
i
kch
PMFL
AKS 38 LP
Technical brochure - float valve
SVA type SV 4
i
AKS 38 Connection
Installation Guide to
System Cleaner SVA
QDV 15
PMFL + SV
Filling system SVA

Liquid level sensor - type AKS 4100 (cable) -
principle
AKS 4100
SVA
SNV
LLG
AKS 38 (option)
i i
AKS 4100 coaxial EKC 347
Instruction Manual
i i SNV
AKS 4100 cable AKS 38
Instruction Installation Guide
i i
AKS 4100 AKS 38
Technical brochure Technical brochure
i SNV
Pump separator LLG
Installation guide
i
LLG
SVA
Technical brochure

Example of building layout - principle
NC NO NC NO
SNV SNV
SVA SVA SVA SVA
ICLX ICLX
BSV OFV BSV OFV

SVA SVA
SNV SNV
To open air
ICF 20-6-2 ICF 20-6-2 Liquid line (pump)
Evaporative condenser
ICF 20-4-9 ICF 20-4-9 SVA

SVA
SVA
SVA
ICEDRAW.DK ICEDRAW.DK
CHV CHV
GDA
VLT System
Liquid line (pump)
SNV
SVA SVA
SVA SVA SVA ICLX

Q – min. SVA BSV
GDA ICF 25-4-9
SVA
ICS 3
L
Pump
ICF 25-6-3B
L
ICF 26-6-5A
G
separator
REG SVA
SVA
SNV
SVA
BSV SVA Equalization line
SCA-X
SCA-X
FIA
BSV
SNV GDA
SNV
SNV
FIA SVA
Receiver
BSV
BSV SNV SNV
QDV
23 23
15 Charge valve
RT RT
45
01
45
01
Q – max. 260A 260A Q – max.
REG CHV
SNV SNV
SNV SNV
SVA
SVA
SVA SVA Oil collector SVA
CVC EVM
ICS3
”Dry LP” suction line Hot gas
defrosting system
LP-screw HP-reciprocating
compressor GDA compressor
SVA
CHV
Plate freezer
ICEDRAW.DK
ICE-MATIC
ICE-MATIC
Introduction
DIR-R6 DIR-R6
Intermediate kch
cooler
ICEDRAW.DK
Cold Store Machinery Room Plate freezer Production

Oil regulating valve – type ORV – mixing operation
Screw
RT1A compressor SCA SVA
SVA
© ICE DRAW.DK
To condenser
ICE-MATIC
RT5A
From receiver
or priority vessel
Oil separator
SGI
i FIA
ORV MLI
Installation guide
ORV
i
ORV Oil cooler MLI
Technical brochure (Thermo syphon system)
i
RT Press
Data sheet REG
ORV
Diverting system
A C A C A C
DANFOSS
DANFOSS
DANFOSS
Screw
compressor
B B B

Oil regulating valve – type ORV – mixing operation
From oil separator only From oil cooler From oil cooler only
and oil separator
To
To To
compressor
compressor compressor
A C A C A C
DANFOSS
DANFOSS
DANFOSS
From From
oil cooler oil cooler
B B B
From oil separator From oil separator Port B - closed
i i
Screw Technical brochure Installation guide Mixing system Diverting system
compressor

Oil regulating valve – type ORV – diverting operation
RT1A
Screw SCA
compressor
SVA
© ICE DRAW.DK
To condenser
ICE-MATIC
RT5A
Oil separator
SGI
FIA
MLI
ORV
Oil cooler
(Water cooled system)
i
ORV ORV
Installation guide
i
Mixing system ORV
Technical brochure A C A C A C
i DANFOSS
DANFOSS
DANFOSS
Screw RT Press
compressor Data sheet
B B B

Differential-pressure system - principle
i i i i i
Water rectifier ICS ICS 25-80 ICS 100 – 125 Pilot valves CVPP - HP
Technical brochure Installation guide Installation guide Technical brochure Installation guide

Filling system with low pressure float valve
– type SV 4, 5, 6 and PMFL
Low pressure float valve
- Type SV 4,5,6
Evaporator / Pump Separator

Intermidiate Cooler
icedraw
iced
raw
PMFL
Pilot line
Liquid from
receiver/
Intermediate
cooler.
icedraw
SNV-ST
Pilot Line -
Max. 3 mtr.
kch
Intermediate Water rectifier PMFL SV 4, 5, 6

cooler

Low pressure float valve – type SV 4, 5, 6
Float Connection Cover with guide Valve spindle Adjusting spindle
for float house
Valve housing Packing ring
Strainer
and spring
icedraw
Orifice
! Remember to remove the hexagon

screwes when not using bottom filling. Connection for Teflon-valve plate
bottom filling
Spring Valve cone

i i (guide) with pin
Installation guide Technical leaflet
Water Filling Intermediate

rectifier system cooler

Modulating liquid level regulator - type PMFL -
principle
Manual operating spindle EVM - Solenoid valve
Supplementary Pilot connection to

spring LP - float valve
Gasket
Main spring
Servo piston
Channels in cover
Channels in valve body
Channel in
servo piston
icedraw
Liquid inlet from

receiver/intermidiate Valve seat
cooler
Valve cone
i i i Liquid to pump
Technical brochure Installation guide Pilot valves
Technical brochure separator/intermidiate
cooler/evaporator
Filling system Intermediate cooler kch

ICF 20-6-2 - principle
ICFE 20 – solenoid
valve module
ICFR 20 manual regulating ICFS - stop valve module

valve module module
ICF 20-6 - housing
ICFF 20 – filter module

ICFN 20 - stop check valve module
i i i
Application guide Technical brochure Installation guide ICFO 20 – manual
opening module
Cold store 2

Hot gas out-let

to ICLX
ICFE 20 ICFS 20
Solenoid valve module Stop valve module
ICF 20-4
Housing
ICFS 20
Stop valve module
ICFF 20
i i i Filter module
Application guide Technical brochure Installation guide
Cold store 2

ICF 25-6-5A - principle
ICFE 25 – 40
Solenoid valve module
ICFS 25 – 40
Stop valve module
ICM 25-A ICF 25–40-6

Motor valve module Housing
ICFS 25 – 40 ICFF 25 – 40
Stop valve module Filter module
i i i
Pump ICFE 25-40 solenoid

separator valve module

ICF 25-6-3B - principle
ICFE 25-40 solenoid valve module
ICFS 25-40 manual regulating

ICFS 25-40 stop valve module valve module
ICF 25-40-6 housing
ICFF 25-40 filter module
ICFC 25-40 check valve module

ICFS 25-40 stop valve module
i i i
Plate freezer ICFE 25-40 solenoid

valve module

ICFE 25-40
solenoid valve module
ICFS 25-40
stop valve module
ICF25-40 housing
ICFS 25-40
stop valve module ICFS 25-40
filter module
i i i
Plate freezer ICFE 25-40 solenoid

valve module

Coil
Manual oprating spindle
Armature tube
Valve seat
Armature nut
Bonnet
Gasket
Inlet channel to
solenoid valve
Outlet channel
O-ring
i i i Seat
Plate freezer ICFS 25-4-9 ICF 25-6-3B ICF 25-6-3A ICFE mounted
(Plate freezer) (Pump separator) (in ICF-housing)

Coil
ICFE solenoid
valve module
Part of
ICF housing
i i i
Plate freezer ICFS 25-4-9 ICF 25-6-3B ICF 25-6-3A ICFE module
Plate freezer) (Pump separator)

Pilot controlled servo valve – type ICS1- principle
EVM Manual operating

spindle
Marking label
Pilot channels Pressure gauge

connection
Circular groove
i Equalization
ICS Cylinder orifice
Technical brochure
i Piston
ICS 25-80 Pilot channel
Installation guide
Spring
i O-ring
ICS 100 – 125
Installation guide Piston rod
i Valve Plate
Pilot valves
Technical brochure
Cone
Cold store 1

Pilot controlled servo valve – type ICS3 - principle
EVM
CVP (HP)
SI
Top cover
Circular groove
P Pilot channels
S II
Cylinder
Piston
i
Pilot valves
Technical brochure Pilot channel
Spring
to inlet side
i
ICS 100 – 125
Installation guide
O-ring
i Valve Plate
ICS 25-80
Installation guide
Cone
i
ICS
Technical brochure
Body
Defrosting system Condenser and air CVP (HP)

detailed purging system

Pilot controlled servo valve – type ICS3 - principle
Manual operating
spindle
CVP EVM
SI
Top cover
Circular groove P S II Pilot channels
Piston
Cylinder
Spring
i
Pilot valves Pilot channel
Technical brochure to inlet side
O-ring
i
ICS 100 – 125
Installation guide Valve Plate
Cone
i
ICS 25-80
Installation guide O-ring
i
ICS Body
Technical brochure
Water rectifier Cold store 1 Plate freezer

ICLX with NC-NO solenoid valve - principle
NC: Open NO: Closed
EVM - NC EVM - NO
Spindle, manual opener Top cover
External pressure Spring - main

source inlet.
Pilot channels
Insert
Main piston
Spring - bleed
Valve body
Seat plate bleed

Bleed piston
Seat plate main
i
ICLX ICLX ICLX
Function Technical brochure ICEDRAW.DK
i i
Cold store 2 Plate freezer ICLX 32 - 65 ICLX 100 - 150
Installation guide Installation guide

ICLX with NC-NO solenoid valve - principle
Closed Bleed Open

NC: Closed NO: Open NC: Open NO: Closed NC: Open NO: Closed
External External External

pressure inlet pressure inlet pressure inlet
ICEDRAW.DK ICEDRAW.DK ICEDRAW.DK
ICLX ICLX

Motor valve - type ICM and actuator type ICAD
Actuator Magnetic
coupling
Top cover
Function module
ICM 100-150
i i
ICM ICM 100 - 150
Quick start guide Installation guide
Valve body
i i
ICM - ICAD ICM 20 - 65
Technical brochure Installation guide
ICM - detail Cold store 1 Magnetic

coupling

Motor valve - type ICM
Magnetic coupling Top housing

(internal)
Label
O-ring
Top cover
Piston
Gasket
O-ring
Spindle
Function
Valve seat module
Valve plate Throttle

cone
i i
ICM - ICAD ICM
Technical brochure Quick start guide
Valve body
ICM - ICAD Cold store 1 Magnetic

coupling

Motor valve and actuator
magnetic coupling system - principle
Actuator
Magnetic coupling
- External (ICAD)
Magnetic coupling
- Internal
Function module
i i
ICM - ICAD ICM
Technical brochure Quick start guide
ICM - detail Cold store 1 ICM - ICAD

Stop valve – type SVA 15–20
Cap Spindle
O-ring
Packing gland
Spring loaded
Teflon ring
Identification ring
Packing washer
- Aluminium
Bolts
Pump Gasket
separator
Fiber, Non-asbestos
Bonnet, flange
Air purger Balls

Bonnet, insert
Reciprocating
Compressor – DIR-R6 Disc spring
Housing Cone, Cone seal

Reciprocating
Compressor – DIR-R4
Plate freezer
i i

Stop valve – type SVA-S 25–40
Cap Spindle
O-ring
Packing gland
Spring loaded
Teflon ring
Identification ring
O-ring
Bolts
Packing washer
Screw - Aluminium
compressor
Bonnet, flange
Gasket
Inter. cooler Fiber, Non-asbestos
Bonnet, insert
Pump separator
Balls
Housing Disc spring

Water rectifier
Cone, Cone seal

Liquid level
i i

Straightway stop valve – type SVA-S 25-40
Spindle
Cap
O-ring
Gasket for cap

Spring loaded
Teflon ring
Packing gland
O-ring
Bonnet, insert
Identification ring
Cone and
Packing washer
Cone seal
- Aluminium
Bolts Housing
Bonnet, flange
Gasket - Fiber, non asbestos

Disk spring
i i
Screw Plate freezer Cold store 1 Cold store 2 Inter. cooler Pump separator Water rectifier Liquid Air purger
compressor level

Stop valve – type SVA-S 50–65
Cap O-ring
Grease
Spindle
Reciprocating
comp.-IDIR-R6
Spring loaded
Teflon ring
Reciprocating
comp.-DIR-R4
Packing gland
Packing washer
- Aluninium
Water rectifier
O-ring
Gasket
Air
- non asbestos
purger
Bonnet
Defrosting
Soft back seat
system Cone, Cone seal
Pump separator Balls
Inter. cooler Cold store 1

Disc spring
i
Screw Cold store 2 Technical brochure
compressor
Housing
i
Plate freezer Installation guide

Straightway stop valve – type SVA-S 50-65
Cap O-ring
Spring loaded
Teflon ring
Spindle
O-ring
Packing gland
Valve bonnet
Grease
Packing washer Housing

- Aluninium
Balls
Bolts
Gasket
- non asbestos
i
Installation guide
Disc spring
i Cone, Cone seal

Technical brochure
Pump separator Reciprocating comp.

DIR-R6

Stop valve – type SVA-S 80-150
Cap
O-ring
Spring loaded
Packing gland Teflon ring
Grease
Identification ring
Spindle
O-ring
Bolts Packing washer

- Aluninium
Valve bonnet Gasket
Balls
Soft back seat
i Disc spring
Technical brochure Cone, Cone seal
i
Installation guide
Screw compressor Pump separator

Straightway stop valve – type SVA 80-150
Spindle
Cap
Gasket
Packing gland
Identification ring
O-ring
Valve bonnet
Grease
Back seat
Spring loaded
Teflon ring
Balls
O-ring
Disc spring
Packing washer
- Aluninium
i Cone, Cone seal

Technical brochure
Gasket
i
Installation guide
Pump separator Reciprocating

Compressor – ICECO600

Regulating valve – type REG SA and REG-SB 10
Seal cap Packing gland Spring loaded Bonnet,insert Screw Packing washer Housing
Teflon ring - Aluminium
O-ring Gasket Packing washer Spindle Locking nut Cone O-ring

f. seal cap - aluminium
i i
Cold store 1 Air purger Technical brochure Installation guide

Regulating valve – type REG-SA and REG-SB 15-40
Seal cap Packing gland Spring loaded Bonnet,Flange Gasket Disk spring Housing
Teflon ring - non asbestos
O-ring Gasket O-ring Packing washer Identification Bonnet,Insert Spindle O-ring Cone
f. seal cap - Aluminium ring
i i
Screw Pump separator Air purger Technical brochure Installation guide
compressor

Regulating valve – type REG-SA and REG-SB 15-40
Packing gland Seal cap
Identification
ring
Spindle
Bonnet,Flange
O-ring
Gasket
- non asbestos
Spring loaded
Housing Teflon ring
O-ring
Disk spring
Cone Packing washer

- Aluminium
Pump separator
O-ring
Bonnet,Insert
Air purger
Water rectifier
i i

Stop check valve type SCA-X 15 – 40
Spring loaded
Spindle seal cap
Teflon ring
Packing gland
-O-rings
Identification ring
Packing washer
Spindle
-Aluminium
Bolts
Bonnet,insert
Bonnet,Flange
Spring Spindle extension
Cone,
Gasket Teflon (PTFE)
Housing
i i
Pump separator Air purger Technical brochure Installation guide

Stop check valve type SCA-X 50-125
Spindle seal cap and gasket O-ring
Packing gland
Valve bonnet
Marking label
Bolts
Spring loaded
Teflon ring
Gasket
Fiber, non asbestos
Packing washer
- Aluminium
Housing
Spring
Spring ring
Guide sleeve
Valve plate
i Cylinder with seat
Technical brochure
Teflon ring
i
Installation guide
O-ring
Pump separator Mixing system Diverting system

Check valve type CHV 15-40
Gasket Spring Housing Cone Valve seat
Identification ring
Bolts
O-ring
Bonnet, Flange Bonnet, Insert
i i
Cold store 1 Cold store 2 Technical brochure Installation guide

Check valve – type CHV-X 50-125
Marking label
Bolts
End cover
Housing
Gasket
Spring
Guide sleeve
Spring ring
Valve plate
Cylinder with seat Teflon ring
O-ring
i i
Reciprocating Technical brochure Installation guide
compressor

Filter – type FIA 15-40
Bolts Housing
Filter element
Marking label
Gasket
Pressure relief (screw)
i
Technical brochure
Packing washer Cover

i
Installation guide
Screw Cold store 1 Inter. cooler Pump separator

compressor

Filter – type FIA 50-200
Gasket
Filter element
Housing
Marking label
- Aluminium
Packing washer
- Aluminium
Pressure relief (screw)
i i Cover
Bolts
Pump separator Technical brochure Installation guide
- Stainless steel

Safety relief valve, type SFA 15
and double stop valve, type DSV1
Marking label
Valve top
Spring
Valve spindle
Valve housing
Valve cone
Steel ball
Valve cone seal

Double stop valve
- type DSV1 Retainer
Valve seat
i i i i
Screw Pump separator Intermediate cooler Condenser and air DSV 1+2 DSV 1+2 SFA 15 SFA 15
compressor purging system Technical brochure Installation guide Technical Brochure Installation guide

Safety relief valve, type SFV and
double stop valve, type DSV2
Plug Marking label
Spring
Valve spindle
Valve top
Valve cone
Valve seat
Housing
Double stop
valve assembly
i i i i
DSV 1+2 DSV 1+2 SFV 20 - 25 SFV 20 - 25
Technical brochure Installation guide Technical Brochure Installation guide

Safety relief valve – type BSV 8
Threaded plug Marking label
Valve top
Bleed hole
Bellow
O-rings
Valve housing
Valve spindle
Spring
Pump separator
Gasket
-Aluminium
Plate freezer
Valve cone
Cold store 1
Cold store 2
Valve seat
POV system
Gasket
-Aluminium
Water rectifier
i i

Pilot operated internal safety valve – type POV -
principle
POV – pilot operated

safety valve
BSV – back
pressure
independent
safety valve
Compressor
Discharge Suction
i i i i
Screw BSV BSV BSV POV POV
compressor Technical brochure Installation guide Technical brochure Installation guide

Multifunctional compressor valve – type KDC
Bonnet Connection to compressor

- suction side
Screw for spring

Bushing for spring
Spring
Gasket
Cylinder
Piston
Cone rod
Glyde ring
and O-ring
Spring
O-ring
Cone Piston rod
O-ring Teflon ring
Valve house
i i
Screw KDC-function Technical brochure Instructions
compressor

Multifunctional compressor valve – type KDC
Connection to compressor suction side
Step 1 Step 2 Step 3
The KDC valve is force-controlled so that when pressure in the oil separator becomes 2 bar (29 psi) higher than the suction pressure, the spring
is compressed and the valve opens. In low pressure units (boosters), the spring requires a differential pressure of 0.5 bar (7 psi) for the valve to open.
i i
Screw KDC - detailed Technical brochure Instructions
compressor

Solenoid valve – type EVRA 3
Coil
Armature
assembly
Gasket
i
Technical
brochure
i
Installation guide
Animation
Flange gasket Strainer Pilot orifice Valve plate

Solenoid valve – type EVRA/T 10–20
Armature
Coil
Valve cover
Pilot valve plate
Valve cover gasket

Pilot orifice
Diaphragm
Equalization hole
i Main valve plate

Valve seat
Technical
brochure
Flange gasket
i Valve body
Installation guide
O-ring
Animation
Manual operation spindle
Condenser and air Water Air

purging system rectifier purger

Solenoid valve – type EVRA 25
Valve cover
Coil
Armature
Compression spring
Pilot valve plate
Piston ring
Pilot orifice
Servo piston
Pilot channel
Valve cover gasket
Equalization hole
Support washer
i Main valve plate Valve seat

Technical
brochure
Gasket
i Valve body
Installation guide
O-ring
Animation

Solenoid valve – type EVRS 3
Coil
Onnection for flexible

Steel hose
Armature
Pilot valve plate
Pilot orifice
Valve body
i
Technical
brochure
i
Installation guide
Animation
Air purger

Solenoid valve – type EVRS/EVRST 20
Coil Terminal box
Armature
Gasket Valve cover
Pilot valve plate Valve cover gasket
Support washer
Equalization hole
Pilot orifice
Valve seat
O-ring
Main valve plate

i i
Technical brochure Installation guide Animation

Oil return system – EVRA3 and Multi-timer
Multi-timer – type ET 20 M 22 MANUAL

OVERRIDE
1 45
7 POWER
1 15 ON
Armature
assembly
O-ring
Strainer
i
Technical
brochure
i
Installation guide
i
Multi-timer
Data sheet
Aluminium Orifice Teflon seat

Animation gasket
Reciprocating Reciprocating Screw Oil return

comp.-DIR-R4 comp.-DIR-R6 compressor system complete

Oil return system – EVRA 3 with Multi-timer
and FA filter
Multi-timer
– type ET 20 M
EVRA 3 SNV
FA
SNV
i i
Reciprocating Reciprocating Screw comp. EVRA 3 FA FA
comp.-DIR-R6 comp.-DIR-R4 Technical brochure Installation guide

HP float valve type SV1-3
Label Balance pipe
Cover Float housing
Parallel connection Float
Series connection
Float arm
Orifice needle
Float orifice
Throttle valve
Balance pipe
i i
Control system Air purger Condenser and air Technical brochure Installation guide
Defrost purging system

Quick closing oil drain valve – type QDV 15
Bonnet
O-ring
Spindle
Cone Spring
i Housing
Technical
brochure
i
Installation guide
Pump separator Condenser and air Inter. cooler Water rectifier Air
purging system purger

Over flow valve – type OFV 20-25
Packing gland Spindle
Packing washer
Bonnet,Flange - aluminium
Bonnet,Insert
Spring washer
Guide piece
Spring
O-ring
Cone
Sealing ring
Distance piece
(PTFE)
and O-ring
O-ring
i i
Cold store 2 Technical Installation guide
Brochure

Check valve – type NRVA
Gaskets Flange
Bolt and nut
Valve seat
Bore Spring Housing Valve cone
i i
Screw Technical Installation guide
compressor brochure

Stop needle valve – type SNV
Gland nut Spindle seal cap

(Steel)
Seal cap gasket

Sealing ring
(Teflon)
Spindle
Locking ring
(Steel)
Valve seat
i i
Technical Installation guide
brochure
Reciprocating Reciprocating Air purger Cold store 2 Cold store 1 Plate freezer Liquid level
comp.-ICECO-600 comp.-ICECO-400 system
Screw Oil return system Pump Inter. cooler Water rectifier Defrosting
compressor separator system

Pilot Valve - type CVP-LP
Protective cap Threaded pin
Nut Setting spindle
Thrust pad
Spring
Spring guide
Ball socket
Diaphragm
Spring
Base
Orifice
Seal
O-ring
i i
ICS 3 Technical brochure Installation guide

Pilot Valve - type CVP(HP)
Protective cap
Seal (Non-asbestos)
Valve bonnet Setting spindle
Thrust pad Nut
Diaphragm Spring
Spring guide
Orifice
Spring
Base
Flange
i i
ICS 3 Technical brochure Installation guide
kch

CVC-LP and CVC-XP pilot valve
Seal cap O-ring
Nut
Setting spindle
Spring
Valve body
Thrust pad
Diaphragm
Gasket
Base
Flange
Seal – non asbestos Banjo fitting

with connector
Spring
Gasket
O-rings O-rings
Pilot orifice
i i
Defrosting Condenser system Technical Installation guide
System - detailed brochure

Commissioning – KP 7ABS / KP 7BS setting
Internal RESET button External RESET button

3
Setting example
STOP/CUT OUT = 13bar
19
S B
DIFF = 4bar START = 9bar
S = Pressure control B = Pressure control

with internal reset with external reset
For testing and setting:

See installation guide.
i i
Reciprocating Reciprocating Screw KP Pressure KP 7ABS / 7BS
comp.-ICECO-600 comp.-ICECO-400 compressor Data sheet Installation guide

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Two-stage ammonia plant

With pump separator and hot gas defrosting system

The application tool is designed to be used as a reference document.

2 | Danfoss Automatic Controls

AK-CC 210 GDA SVA

building layout SV1-3 HP float valve

QDV kch SVA

3 | Danfoss Automatic Controls

SVA SNV SVA

SVA REG CHV ICS 1 Liquid line (pump)

ICS 1 FIA Hot gas line

4 | Danfoss Automatic Controls

Liquid line (pump)

5 | Danfoss Automatic Controls

Hot gas line Liquid line (pump)

HP float valve, type SV1-3. SNV

6 | Danfoss Automatic Controls

ICEDRAW.DK ”Wet” return line

Liquid line (pump)

7 | Danfoss Automatic Controls

Cap. regulation PT100 SVA

SVA FIA SVA SVA

8 | Danfoss Automatic Controls

i DIR-R6 DIR-R6 AKS

Multi-timer Valve manifold

9 | Danfoss Automatic Controls

Valve manifold Multi-timer

10 | Danfoss Automatic Controls

SNV Equalization line

i i SVA SVA Oil collector

11 | Danfoss Automatic Controls

EVRAT To open air SVA SCA REG

EVRS3 Air and non

refrigerant in hot gas line.

12 | Danfoss Automatic Controls

SVA ICS 3 SVA

Hot gas line to HP-discharge line

HP float valve, type SV1-3.

Condenser and air ICS + CVC

13 | Danfoss Automatic Controls

CVC (XP) EVM

CVC (XP) EVM

14 | Danfoss Automatic Controls

SVA SNV EVRAT

15 | Danfoss Automatic Controls

SVA SCA EVRS 3 REG

Air and non

i Refrigerant with non

16 | Danfoss Automatic Controls

i SNV Pilot line

17 | Danfoss Automatic Controls

18 | Danfoss Automatic Controls

BSV OFV BSV OFV

ICF 20-6-2 ICF 20-6-2 Liquid line (pump)

ICF 20-4-9 ICF 20-4-9 SVA

”Wet” return line

Liquid line (pump)

SVA SVA SVA ICLX

GDA ICF 25-4-9

Cold Store Machinery Room Plate freezer Production

19 | Danfoss Automatic Controls

20 | Danfoss Automatic Controls

From oil separator From oil separator Port B - closed

21 | Danfoss Automatic Controls